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automatic toroid core winder max series for Toroidal Current Transformer Core

Automatic toroid core winder max series for Toroidal Current Transformer Core

Product Name
Toroidal Core Winder
Model
RC100-30
Brand Name
SUMWIC
Certificate
CE
Place of Origin
China
Minimum Order Quantity
1 Set
Price
Negotiation
Payment Terms
T/T or L/C
Packing Details
Standard Wooden Packing
Measurement
7.5 CBM
Gross Weight
1430KG
Price
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Product Details
SUMWIC MACHINERY's transformer core cutting machine is processed based on advanced technology. It has excellent performances in the following details.SUMWIC MACHINERY has professional production workshops and great production technology. transformer core cutting machine we produce, in line with the national quality inspection standards, has reasonable structure, stable performance, good safety, and high reliability. It is also available in a wide range of types and specifications. Customers' diverse needs can be fully fulfilled.
Company Advantages
1. One of the most obvious characteristics of toroid core winder is Core winder has attracted more customers.
2. This product has good resistance to deformation. When other objects apply a certain load, it will never deform.
3. This product has diverse features suiting the requirements of the market.

❈ Main  Features


RC100-30 Toroidal Core Winder

  • 1)  Automatic feeding, clamping and hooking, winding, cutting and punching, welding and receiving the core with high speed and efficiency.

  • 2) PLC system and HMI touch screen to control servo motors, moving parts and pneumatic components .

  • 3)  Continuous feeding, adjustable tension, accurate counting, closed-loop monitoring, automatic alarm.

  • 4) Automatic laser welding with perfect welding spot, and pick up cores by machine hand.

  • 5)  Equipped with lifting platform, leveling unit, deburring unit, tungsten alloy cutting mould and heat exchanger.

  • 6)  Winding Core: ID=Φ10-80mm, OD Max=Φ100mm,Height=5-30mm.

  • 7)  Equipped with laser welder, 1 set welder can match upto 1 or 2 or 3 or 4 sets toroidal core winders.

❈ Machine  Introduction




automatic toroid core winder max series for Toroidal Current Transformer Core-1
Toroidal core winder

The automatic core winder for the manufacture of toroidal core made from grain oriented steel or non-oriented steel for small transformers, transmitters, instrument and voltage transformers, chokes and variable voltage transformers. The machine with the highest quality components and materials, and through the application of an advanced design, very significant economies are provided in low running costs, high speed operation and low maintenance.


The machine is equipped with the latest PLC system and HMI touch screen to control the decoiler, winding machine and laser welder. The decoiler feeds the materials to winding machine, the material through the leveling unit, deburring unit, pinch roller unit, then machine hand clamp the sheet and hook it on the mandrel, then the servo motor drive the mandrel to wind sheet into toroidal core, the laser system welds the end layer with perfect welding spot, at last, the mechanical arm pick up the cores automatically.



automatic toroid core winder max series for Toroidal Current Transformer Core-2
Laser welder
The laser welding machine make use of the laser sources to heat and spot weld the electrical sheet, and the nominal power up to 200 watts at fundamental model beam quality. The Laser transferred by 5 meters or 10 meters fiber cable which expand working area of machine, and the weld penetration can be 0.1-1.5mm, more firm welding effect than traditional TIG welder, besides, the supply of energy can be well monitored, regulated and maintained or precisely controlled.



automatic toroid core winder max series for Toroidal Current Transformer Core-3
Decoiler

The decoiler is made of high quality steel, match the motor from overseas with small noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the core winder, besides, it can do the positive and negative turn, and the electrical sheet could be back under the negative turn function. The decoiler with expanded function to suitable for the different size sheet coil, and the feeding speed up to 200m/min, the max load is about 100KG.  



automatic toroid core winder max series for Toroidal Current Transformer Core-4
PLC system and HIM touch screen

Adopt high performance Panasonic FPΣ Series control system, which be able to generate accurate output pulse, and make the instruction cycle more faster and stable.


The program is designed to integrate sophisticated function to greatly reduce the time used by operator for data input. Besides, the self protecting program for all actions performed by the machine to avoid the damage.


The entire core making process is being monitored by the encoder, includes feeding, clamping, hooking, winding, winding, cutting, welding and pushing. The movement of the sheets can also be tracked. With the help of welding monitoring technology, the product quality is greatly enhanced to reduce failure and waste.


Using 10 inch Taiwan WEINVIEW HIM touch screen,equipped with the Cortex A8 600MHz CPU, and with clear and user friendly software.


automatic toroid core winder max series for Toroidal Current Transformer Core-5

The entire core making process is being monitored by the encoder, includes feeding, clamping, hooking, winding, winding, cutting, welding and pushing. The movement of the sheets can also be tracked. With the help of welding monitoring technology, the product quality is greatly enhanced to reduce failure and waste.


Using 10 inch Taiwan WEINVIEW HIM touch screen,equipped with the Cortex A8 600MHz CPU, and with clear and user friendly software.


automatic toroid core winder max series for Toroidal Current Transformer Core-6
Panasonic servo motor and reducer

RC-Series core winder equipped with five sets Panasonic servo motors to realize the following actions:


First servo motor: it is for the move of moulds, which connect to the ball screw and drive the moulds of cutting and punching front and back on the linear guideway.


Second servo motor: it is for the cutting and hole punch, which connect to the reducer and punching unit, to cut and punch the less than 0.35mm silicon sheet under 2T pressure.


automatic toroid core winder max series for Toroidal Current Transformer Core-7

Third servo motor: it is for the winding, which connect to precision reducer, then drive the mandrel to wind the silicon sheet under powerful torque, and with the high positional accuracy.


Fourth servo motor: it is for pushing, which connect to the ball screw and drive the metal plate to close to the core and push the core out.


Fifth servo motor: it is for clamping, which connect to the ball screw and drive the machine hand to clamp the silicon sheet and feed it to the hook on the mandrel.


Equipped with SESAME special reducer from Taiwan, which has high efficiency, lower back lash, and lower noise.


automatic toroid core winder max series for Toroidal Current Transformer Core-8
Motion components

Ballscrews consist of a screw spindle and a nut integrated with rolling elements that cycle through a return mechanism. Ballscrews convert rotary motion into linear motion, and are most commonly used in industrial machinery and precision machines.


Hiwin precision ballscrews are made through a grinding process of the screw spindle. Precision ground ballscrews provide high positioning accuracy and repeatability, smooth movement and long service life.


automatic toroid core winder max series for Toroidal Current Transformer Core-9
Linear guideways provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.



automatic toroid core winder max series for Toroidal Current Transformer Core-10
Pneumatic components
Equipped with the SMC pneumatic components from Japan, and SMC products are designed for precision performance and reliability. It includes all air cylinders, air tube, air connector, solenoid valve, magnetic sensor, precision regulator, exhaust cleaner and filter, etc.



automatic toroid core winder max series for Toroidal Current Transformer Core-11
Moulds

Cutting and Punching moulds- It is made of the tungsten alloy to greatly enhance the durability and cutting quality. In addition, the assembly and disassembly of cutting and punching mould can be done without any tools, which will easily replace the moulds.



automatic toroid core winder max series for Toroidal Current Transformer Core-12
Mandrel moulds- It is installed on the winding spindle, and the hook pin on the mandrel moulds to hook the silicon sheet. Professional design of mandrel moulds allow the winder to produce toroidal cores efficiently and precisely.



automatic toroid core winder max series for Toroidal Current Transformer Core-13
Machine hand

Clamping machine hand: Some of sheets are not smooth or too narrow so that difficult hooking on the mould cause the feeding failure. Therefore the clamping and feeding hand is designed to increase the hooking opportunity.


Receiving machine hand: When the silicon core is completed,the machine hand will receive the core and take it on the chute or conveyor, which avoid the damage or out of shape by the impact.



automatic toroid core winder max series for Toroidal Current Transformer Core-14
Heat exchanger
In order to reduce the temperature of the control cabinet, we added the industrial heat exchanger for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.

Company Features
1. SUMWIC MACHINERY CO., LTD is one of Chinese leading manufacturers for toroid core winder .
2. Processed by high technology, core winding machine appreciates an outstanding property.
3. We are a great example of social and environmental responsibility in approaches to sustainability in a corporate context. Sustainability efforts start in manufacturing lines, such as saving water and electricity consumption and reducing discharges. We adopt an environmentally friendly production strategy. With regard to resource uses, we will resort to cutting-edge manufacturing machines to fully utilize resources at disposal as well as to reduce wastes. We hope and strive to provide customers with high-quality products and whole-hearted service, and we will try hard to achieve the goal of developing and expanding our enterprise through scientific and technological innovation and creative thinking. Welcome to visit our factory!
Following the core winding machine design, toroid core winder will appear more prominent in appearance. It can guard against the surrounding electromagnetic interference to eliminate short circuits
SUMWIC Machinery Core winder is designed by engineering experts with optimum quality materials. The product has passed the salt spray tests, which means it's anti-corrosion
Core winder's structure is really eye-catching. With carefully selected oxygen-free copper, it's not prone to heat up
The material options for your toroid core winder include core winding machine. It has proven high sealing reliability under harsh conditions
Keeping in pace with trends, core winding machine is especially unique in its design. Its annealed copper wires are rigid enough against breaking
Our excellent R&D team has greatly improved the quality and performance of our products. Its insulation layer will not deform even after stretch
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