Custom core winding machine making Suppliers for industry

Product Information of Custom core winding machine making Suppliers for industry

❈ Main Features

Wound Core Winding Machine

1) Automatic feeding, guiding, wrapping, winding and cutting.
2) Germany Siemens control system and HMI with high arithmetic speed and powerful functions.
3) Produce both distributed gap core and toroidal core.
4) With vertical 2-9 steps, 1-3 pieces per step.
5) The gas size and feed speed can be adjustable on the HMI.
6) The less labour and less errors by auto wrapping technology.
7) Equipped with tungsten steel cutting units to improve the durability.
8) SMC (Japan) pneumatic components, other electrical components from Europe and Japan.
9) Germany Siemens servo motor , imported servo reducer, linear guideway and bearings.
10) Winding core: OD(Max)=Ø1400mm , Height=100-400mm.

❈ Machine Introduction:

Custom core winding machine making Suppliers for industry-1

Wound Core Winding Machine

The RCW1400-400 Wound Core Winding Machine is designed and built for the production of toroidal core, toroidal wound core with gap or step-lap, it equipped with the latest computer system and servo drive to control the feed, the cut and winding mechanisms, and it can process the strip up to 400 mm, Max core OD up to 1400mm.

For Distribution Transformers provides a highly flexible, accurate and reliable production system with all the inherent advantages of wound core technology, such as very low core loss, fast assembly and high output relative to capital investment.

Custom core winding machine making Suppliers for industry-2

Decoiler

The decoiler is made of high quality steel, match the motor from overseas with small noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the core winder, besides, it can do the positive and negative turn, and the electrical sheet could be back under the negative turn function. The decoiler with expanded function to suitable for the different size sheet coil.

Custom core winding machine making Suppliers for industry-3

PLC and HMI

Equipped with high performance Germany Siemens control system, which be able to generate accurate output pulse, and make the instruction cycle more faster and stable. The program is designed to integrate sophisticated function to greatly reduce the time used by operator for data input. Besides, the self protecting program for all actions performed by the machine to avoid the damage.

Using 12 inch Germany Siemens HIM touch screen, and with clear and user friendly software, which boost the data processing and image display.

Custom core winding machine making Suppliers for industry-4

Siemens Servo Motor

RCW-series Wound Core Winding Machine equipped with three sets Siemens servo motors to realize the following actions:

First servo motor: it is for the feeding roller unit, which connect to the reducer and roller, to accurately feed the materials to different position for processing.

Second servo motor: it is for the cutting, which connect to precision reducer, then drive the tungsten carbide cutter to cut materials.

Third servo motor: it is for winding, the belt drive the main shaft, the torque is strong and the positional accuracy is high.

Custom core winding machine making Suppliers for industry-5

Motion Components

Linear guideways: provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.

Custom core winding machine making Suppliers for industry-6

Tungsten Carbide Tools

The cutting tools is made of the tungsten carbide material with good abrasive resistance, besides, it has good resistance to elevated temperature which improved the cutting speed. The tungsten carbide cutter edge is more sharpper then other cutter, so the sheet is more orderly.

Custom core winding machine making Suppliers for industry-7

Heat Exchanger

In order to reduce the temperature of the control cabinet, we added the industrial heat exchanger for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.

Product Message

*Name

Phone

*E-mail

*Content

Relevant Articles

SUMWIC 90 Degree strip cutting line SC-200 for electric reactor

SUMWIC 90 Degree strip cutting line SC-200 for electric reactor SC-200 is designed and built for cores of small transformers such as Electric Reactor, Inverters and UPS that made of Grain Oriented or Non-Grain Oriented Silicon Steel to cut 90° shapes (Strip Laminations).MAIN features are: Fully Automatic, High Reliability, Compact Design, Low Operating Cost and High Precision @ Tolerance +/- 0.02mm.Shear Unit on SC Series is made by the industry best tungsten carbide that will guaranty 1 million cutting each time blade grinding.Tungsten carbide cutting tools are very abrasion resistant and can also withstand higher temperatures than standard high speed steel tools.Tungsten carbide tools maintain a sharp cutting edge better than other tools, they generally produce a better finish on parts, and their temperature resistance allows faster machining.

SCF-400 Wound Core Folding Machine for Distribution Transformers.

SCF-400 Wound Core Folding Machine for Distribution Transformers. The SCF-400 Machine is designed and built for the production of Butt core, DG core, DUO core, Uncut core and Gapped core, it equipped with the latest computer system and servo drive to control the feed unit, the cut unit and fold unit. and it can process the strip from 20mm to 400mm.The manufacturing of wound cores is a specialized process, which requires a high degree of precision. These cores are manufactured from selected coils of CRGO electrical steel to yield closely controlled electro-magnetic characteristics and dimensional accuracy.

We Ship RC150-50 CORE WINDER to HOBUT in UK.

We Ship RC150-50 CORE WINDER to HOBUT in UK.HOBUT is a UK manufacturer of instrumentation & control products such as current transformers, digital and analogue meters, transducers and protection relays. And HOBUT Purchase the RC150-50 machine from us in 2021, and they mainly produce the toroidal core and rectangular core.

What are raw materials for toroidal core winder production?

As an important part of producing a superior toroidal core winder, high quality raw materials choice is vital for the producer. Besides that, the raw materials largely determine the product cost, which is among the significant factor taken into buyer's consideration. The quality of raw materials should be attached great importance. This is aimed at strengthening the quality of it. SUMWIC Machinery owns high reputation in the market. core cutting machine produced by SUMWIC MACHINERY CO., LTD is very popular in the market. SUMWIC Machinery transformer winding machine has passed a wide range of tests. They are Chemical Testing, Electrical Safety Testing, Environmental Testing, Mechanical Safety Testing, Performance & Endurance Testing, etc. CNC micro-computer controller allows easier parameters setting on SUMWIC machine. The point of SUMWIC MACHINERY COMPANY is to ensure core winding machine, rather than core winding machine. Perfect error protection and short circuit starting protection capabilities can be seen on SUMWIC machines.SUMWIC MACHINERY COMPANY helps customers to realize their value increase and win long-term development. Inquiry!