Custom wound core transformer machine company for DG Transformer

Product Information of Custom wound core transformer machine company for DG Transformer

Company Advantages
1. The offered SUMWIC Machinery wound core winding machine is manufactured as per the set market norms by using finest material under the supervision of experts. The roll spool of SUMWIC winding machine adopts step-servo motor
2. Storage assurance is also a way for SUMWIC Machinery to ensure the fast delivery time. SUMWIC winding machine is more powerful and much smaller
3. This product is not subject to loss of power due to frictional resistance. In the design phase, careful attention has been given to the matter of lubrication of all surfaces which moves in contact with others. Overall reinforcement layer of SUMWIC machines make it able to suit all kinds of harsh environment
4. This product has the required strength. It has been tested according to standards such as MIL-STD-810F to evaluate its construction, materials, and mounting for ruggedness. SUMWIC winding machine can adjust the winding speed automatically to the most steady state

❈ Main Features

Wound Core Winding Machine

1) Automatic feeding, guiding, wrapping, winding and cutting.
2) Germany Siemens control system and HMI with high arithmetic speed and powerful functions.
3) Produce both distributed gap core and toroidal core.
4) With vertical 2-9 steps, 1-3 pieces per step.
5) The gas size and feed speed can be adjustable on the HMI.
6) The less labour and less errors by auto wrapping technology.
7) Equipped with tungsten steel cutting units to improve the durability.
8) SMC (Japan) pneumatic components, other electrical components from Europe and Japan.
9) Germany Siemens servo motor , imported servo reducer, linear guideway and bearings.
10) Winding core: OD(Max)=Ø1400mm , Height=100-400mm.

❈ Machine Introduction:

Custom wound core transformer machine company for DG Transformer-1

Wound Core Winding Machine

The RCW1400-400 Wound Core Winding Machine is designed and built for the production of toroidal core, toroidal wound core with gap or step-lap, it equipped with the latest computer system and servo drive to control the feed, the cut and winding mechanisms, and it can process the strip up to 400 mm, Max core OD up to 1400mm.

For Distribution Transformers provides a highly flexible, accurate and reliable production system with all the inherent advantages of wound core technology, such as very low core loss, fast assembly and high output relative to capital investment.

Custom wound core transformer machine company for DG Transformer-2

Decoiler

The decoiler is made of high quality steel, match the motor from overseas with small noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the core winder, besides, it can do the positive and negative turn, and the electrical sheet could be back under the negative turn function. The decoiler with expanded function to suitable for the different size sheet coil.

Custom wound core transformer machine company for DG Transformer-3

PLC and HMI

Equipped with high performance Germany Siemens control system, which be able to generate accurate output pulse, and make the instruction cycle more faster and stable. The program is designed to integrate sophisticated function to greatly reduce the time used by operator for data input. Besides, the self protecting program for all actions performed by the machine to avoid the damage.

Using 12 inch Germany Siemens HIM touch screen, and with clear and user friendly software, which boost the data processing and image display.

Custom wound core transformer machine company for DG Transformer-4

Siemens Servo Motor

RCW-series Wound Core Winding Machine equipped with three sets Siemens servo motors to realize the following actions:

First servo motor: it is for the feeding roller unit, which connect to the reducer and roller, to accurately feed the materials to different position for processing.

Second servo motor: it is for the cutting, which connect to precision reducer, then drive the tungsten carbide cutter to cut materials.

Third servo motor: it is for winding, the belt drive the main shaft, the torque is strong and the positional accuracy is high.

Custom wound core transformer machine company for DG Transformer-5

Motion Components

Linear guideways: provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.

Custom wound core transformer machine company for DG Transformer-6

Tungsten Carbide Tools

The cutting tools is made of the tungsten carbide material with good abrasive resistance, besides, it has good resistance to elevated temperature which improved the cutting speed. The tungsten carbide cutter edge is more sharpper then other cutter, so the sheet is more orderly.

Custom wound core transformer machine company for DG Transformer-7

Heat Exchanger

In order to reduce the temperature of the control cabinet, we added the industrial heat exchanger for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.

Company Features
1. Quality is above everything in SUMWIC MACHINERY CO., LTD.
2. We are committed to becoming an industry standard enterprise. Get price!

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