durable rectangular core machine transformer with the new technology for Unicore

❈ Main Features

Wound Core Folding Machine

1) Produce DG core, DUO core, Un-cut core, Butt core, Step butt core, Triangle core.
2) More core options and styles allow you to satisfy your customers needs.
3) Produce an unlimited range of sizes. Core dimensions are entered into our software.
4) No more mandrels to make, store, find, fit or get wrong.
5) Smaller, lighter, reduced production floor space.
6) Lower core loss compared to C Cores, E&I and Strip Laminations.
7) Wound Core Folding Machine for transformer core, and cover up to the sheet width 20-200mm, thickness 0.18-0.50mm, length accuracy ± 0.1mm.

❈ Machine Introduction:

durable rectangular core machine transformer with the new technology for Unicore-1

Wound Core Folding Machine

SCF-200 Wound Core Folding Machine mainly use in producing rectangular core, such as Butt core, DDG core, DUO core, Un-cut core and Gapped core, it equipped with the latest computer system and servo driver to control the feeding unit, folding unit and cutting unit, and it can process the strip up to 200mm.

For Distribution Transformers, Unicore Technology provides a highly flexible, accurate and reliable production system with all the inherent advantages of wound core technology, such as very low core loss, fast assembly and high output relative to capital investment.

durable rectangular core machine transformer with the new technology for Unicore-2

Decoiler

The decoiler is made of high quality steel, match the motor from overseas with small noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the core winder, besides, it can do the positive and negative turn, and the electrical sheet could be back under the negative turn function. The decoiler with expanded function to suitable for the different size sheet coil.

durable rectangular core machine transformer with the new technology for Unicore-3

Industrial Computer Control System

Equipped with industrial computer control system instead of the traditional PLC system, which is more powerful, and the arithmetic speed is more faster. The function could be added greatly because of the enormous memory, besides, the software can be updated faster and convenient. This level of industrial computer can withstand bad environment such as high/low temperature or vibration.

Open the computer, user could choose the core type or angle type according to the requirements, then input the size, the computer could calculate the size of core, the class number, sheet number and the space.

In order to make the production convenient, the computer could store 20 groups core size, and user could get it from the computer easily.

durable rectangular core machine transformer with the new technology for Unicore-4

Panasonic Servo Motor

SCF-200 Wound Core Folding Machine equipped with four sets Panasonic servo motors to realize the following actions:

First servo motor: it is for the feeding roller unit, which connect to the reducer and roller, to accurately feed the materials to different position for processing.

Second servo motor: it is for folding, which supply the power for fold cutter, and could adjust the folding angle by change the mechanical travel.

Third servo motor: it is for the cutting, which connect to precision reducer, then drive the tungsten carbide cutter to cut materials.

durable rectangular core machine transformer with the new technology for Unicore-5

SESAME Reducer

Equipped with SESAME special reducer from Taiwan, which has high efficiency, lower back lash, and lower noise.

durable rectangular core machine transformer with the new technology for Unicore-6

Motion Components

Ballscrews: consist of a screw spindle and a nut integrated with rolling elements that cycle through a return mechanism. Ballscrews convert rotary motion into linear motion, and are most commonly used in industrial machinery and precision machines.

Hiwin precision ballscrews are made through a grinding process of the screw spindle. Precision ground ballscrews provide high positioning accuracy and repeatability, smooth movement and long service life.

Linear guideways: provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.

durable rectangular core machine transformer with the new technology for Unicore-7

Tungsten Carbide Tools

The folding tools and cutter both are made of the tungsten carbide material with good abrasive resistance, besides, it has good resistance to elevated temperature which improved the cutting speed. The tungsten carbide cutter edge is more sharpper then other cutter, so the sheet is more orderly.

durable rectangular core machine transformer with the new technology for Unicore-8

Heat Exchanger

In order to reduce the temperature of the control cabinet, we added the industrial heat exchanger for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.

Company Features
1. With rich experience of rectangular core machine projects, SUMWIC MACHINERY CO., LTD is more and more trusted by customers.
2. SUMWIC MACHINERY CO., LTD is equipped with sophisticated facilities to satisfy high quality demands.
3. SUMWIC MACHINERY CO., LTD insists on taking core winding machine as the direction of business development. Inquiry! Our company is one of the largest and most influential manufacturers in the wound core making machine industry. Inquiry! We are always here waiting for your feedback after buying our rectangular core winding machine. Inquiry! The service concept of automatic transformer core equipment has been established in SUMWIC MACHINERY CO., LTD. Inquiry!

❈ Technical parameters

A)Wound Core Folding Machine

Model	SCF-200	SCF-400
Material Width	20~200 mm	20~400 mm
Material Thickness	0.18 ~ 0.50 mm	0.18 ~ 0.50 mm
Speed	0-120m/min	0-120m/min
Accuracy	±0.1 mm	±0.1 mm
Panasonic Servo Motor	3	3
Corner Angle	30°, 45°, 60°	30°, 45°, 60°
Initial CNR(Min)	3mm	3mm
Window Length(Min)	60mm	60mm
Window Width(Min)	30mm	30mm
Industrial Computer	1	1
Voltage	380VAC, 50/60Hz or Optional	380VAC, 50/60Hz or Optional
Capacity	4 KW	6KW
Power Consumption	1.0KWH	1.5KWH
Language	Chinese/English	Chinese/English
Machine Size (LxWxH)	1100 x 1200 x1800 mm	1200 x 1350 x1850 mm
Package Size (LxWxH)	1400 x 1500 x2100 mm	1500 x 1650 x2200 mm
Weight	1050 kg	1250KG

B)Decoiler

Model	SCF-200
Max. Material OD	1200mm
Expand Range ID	450-508mm(Standard)
Max. Loading	2000kg
Max. Feeding Speed	80m/min
Machine Size (LxWxH)	1700x800x1350mm
Package Size (LxWxH)	2000x1100x1750mm
Weight	950KG

❈ Product Show

❈ Video Introduction

u******s

No other automatic transformer core equipment has been able to equal its rectangular core machine. Our R&D team is led and guided by a professor team from South China University of Technology

m******a

As our automatic transformer core equipment are made of core winding machine, they are both core winding machine. Located in Nanhai High-tech Zone, our factory covers 3300 square meters with over 60 employees

w******z

The material of automatic transformer core equipment allows wound core making machine to make itself wound core making machine. Until now, we have developed 6 formula systems of PVA film with over 20 models of PVA film

j******v

The body of wound core making machine is made by advanced wound core making machine, which is wound core making machine. Located in Nanhai High-tech Zone, our factory covers 3300 square meters with over 60 employees

g******z

With its properties like rectangular core machine, wound core making machine occupy a magnificent place in rectangular core machine market. Water- soluble packaging machine is highly automatic and intelligent with touch screen operation

c******u

automatic transformer core equipment are recognized for their features of automatic transformer core equipment. Water- soluble packaging bags are light which reduce the transportation cost

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Durable rectangular core machine transformer with the new technology for Unicore

❈ Main Features

Wound Core Folding Machine

❈ Machine Introduction:

❈ Technical parameters

A)Wound Core Folding Machine

B)Decoiler

❈ Product Show

❈ Video Introduction