New rectangular core machine machine manufacturers for unicore

Company Advantages
1. During the developing stage of SUMWIC Machinery distribution transformer winding machine , the design apartment strives to achieve an ultra slim design with mature screen touch technology. SUMWIC winding machine can produce accurate output pulses
2. With the help of this product, people can make production at a mass level and the cost of production also is less when compared to manual works. With German Siemens HIM touch screens, SUMWIC machine achieves improved image display
3. This product has good color retention. The dye molecules unite tightly with the fibers, enabling them not to shed off from the fibers. The winding process will be done with high speed & high precision by SUMWIC machine
4. The product is highly bacteria resistance. Its surface contains an antimicrobial agent that inhibits the ability of microorganisms to grow. SUMWIC winding machine features strong anti-interference ability

❈ Main Features

Wound Core Folding Machine

1) Produce DG core, DUO core, Un-cut core, Butt core, Step butt core, Triangle core.
2) More core options and styles allow you to satisfy your customers needs.
3) Produce an unlimited range of sizes. Core dimensions are entered into our software.
4) No more mandrels to make, store, find, fit or get wrong.
5) Smaller, lighter, reduced production floor space.
6) Lower core loss compared to C Cores, E&I and Strip Laminations.
7) Wound Core Folding Machine for transformer core, and cover up to the sheet width 20-400mm, thickness 0.18-0.50mm, length accuracy ± 0.1mm.

❈ Machine Introduction:

New rectangular core machine machine manufacturers for unicore-1

Wound Core Folding Machine

SCF-400 Wound Core Folding Machine mainly use in producing rectangular core, such as Butt core, DDG core, DUO core, Un-cut core and Gapped core, it equipped with the latest computer system and servo driver to control the feeding unit, folding unit and cutting unit, and it can process the strip up to 400mm.

For Distribution Transformers, Unicore Technology provides a highly flexible, accurate and reliable production system with all the inherent advantages of wound core technology, such as very low core loss, fast assembly and high output relative to capital investment.

New rectangular core machine machine manufacturers for unicore-2

Decoiler

The decoiler is made of high quality steel, match the motor from overseas with small noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the core winder, besides, it can do the positive and negative turn, and the electrical sheet could be back under the negative turn function. The decoiler with expanded function to suitable for the different size sheet coil.

New rectangular core machine machine manufacturers for unicore-3

Industrial Computer Control System

Equipped with industrial computer control system instead of the traditional PLC system, which is more powerful, and the arithmetic speed is more faster. The function could be added greatly because of the enormous memory, besides, the software can be updated faster and convenient. This level of industrial computer can withstand bad environment such as high/low temperature or vibration.

Open the computer, user could choose the core type or angle type according to the requirements, then input the size, the computer could calculate the size of core, the class number, sheet number and the space.

In order to make the production convenient, the computer could store 20 groups core size, and user could get it from the computer easily.

New rectangular core machine machine manufacturers for unicore-4

Panasonic Servo Motor

SCF-400 Wound Core Folding Machine equipped with four sets Panasonic servo motors to realize the following actions:

First servo motor: it is for the feeding roller unit, which connect to the reducer and roller, to accurately feed the materials to different position for processing.

Second servo motor: it is for folding, which supply the power for fold cutter, and could adjust the folding angle by change the mechanical travel.

Third servo motor: it is for the cutting, which connect to precision reducer, then drive the tungsten carbide cutter to cut materials.

New rectangular core machine machine manufacturers for unicore-5

SESAME Reducer

Equipped with SESAME special reducer from Taiwan, which has high efficiency, lower back lash, and lower noise.

New rectangular core machine machine manufacturers for unicore-6

Motion Components

Ballscrews: consist of a screw spindle and a nut integrated with rolling elements that cycle through a return mechanism. Ballscrews convert rotary motion into linear motion, and are most commonly used in industrial machinery and precision machines.

Hiwin precision ballscrews are made through a grinding process of the screw spindle. Precision ground ballscrews provide high positioning accuracy and repeatability, smooth movement and long service life.

Linear guideways: provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.

New rectangular core machine machine manufacturers for unicore-7

Tungsten Carbide Tools

The folding tools and cutter both are made of the tungsten carbide material with good abrasive resistance, besides, it has good resistance to elevated temperature which improved the cutting speed. The tungsten carbide cutter edge is more sharpper then other cutter, so the sheet is more orderly.

New rectangular core machine machine manufacturers for unicore-8

Heat Exchanger

In order to reduce the temperature of the control cabinet, we added the industrial heat exchanger for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.

Company Features
1. It turns out to be efficient that seizing the precious chance to develop rectangular core machine is a wise choice to SUMWIC Machinery. SUMWIC MACHINERY CO., LTD has a number of advanced imported wound core making machine production and processing equipment.
2. Every step including the product designing, material selecting, production and management are strictly controlled in SUMWIC MACHINERY CO., LTD.
3. Constructing the advanced technology is the only way for SUMWIC Machinery to break the bottleneck in rectangular core winding machine industry. With the effort of many years in rectangular core machine manufacturing industry, SUMWIC MACHINERY CO., LTD is worthy of your trust. Call!

❈ Technical parameters

A)Wound Core Folding Machine

Model	SCF-200	SCF-400
Material Width	20~200 mm	20~400 mm
Material Thickness	0.18 ~ 0.50 mm	0.18 ~ 0.50 mm
Speed	0-120m/min	0-120m/min
Accuracy	±0.1 mm	±0.1 mm
Panasonic Servo Motor	3	3
Corner Angle	30°, 45°, 60°	30°, 45°, 60°
Initial CNR(Min)	3mm	3mm
Window Length(Min)	60mm	60mm
Window Width(Min)	30mm	30mm
Industrial Computer	1	1
Voltage	380VAC, 50/60Hz or Optional	380VAC, 50/60Hz or Optional
Capacity	4 KW	6KW
Power Consumption	1.0KWH	1.5KWH
Language	Chinese/English	Chinese/English
Machine Size (LxWxH)	1100 x 1200 x1800 mm	1200 x 1350 x1850 mm
Package Size (LxWxH)	1400 x 1500 x2100 mm	1500 x 1650 x2200 mm
Weight	1050 kg	1250KG

B)Decoiler

Model	SCF-400
Max. Material OD	1200mm
Expand Range ID	450-508mm(Standard)
Max. Loading	2000kg
Max. Feeding Speed	80m/min
Machine Size (LxWxH)	1700x800x1350mm
Package Size (LxWxH)	2000x1100x1750mm
Weight	950KG

❈ Product Show

❈ Video Introduction

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SUMWIC Machinery distribution transformer winding machine is exquisitely designed. It is the result of a wide range of technical expertise in building systems, materials and computer equipment, as well as models. It is developed and produced based on thousands of customers' feedback and updated market research

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SUMWIC Machinery rectangular core machine must go through the following inspection process. They are surface defects tests, specification consistency tests, mechanical properties tests, functional realization tests, etc. It has the advantage of edge support, providing enough safety for people

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Since it is an integral part of the production process, the samples of SUMWIC Machinery wound core making machine have been carefully processed to ensure that their feel and appearance are suitable for the customer's brand. The product is guaranteed to produce no horrible smell

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SUMWIC Machinery distribution transformer winding machine is designed based on geometrical morphology. The main construction method of the geometric shape of this product includes segmenting, cutting, combining, twisting, crowding, melting, etc. Its infused foam layer significantly contributes to pressure relief of the body during sleep

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The design of SUMWIC Machinery distribution transformer winding machine is strictly conducted. It involves several kinds of aspects including thermal properties, surface finish, lubrication, friction, and noise. It is packed with two layers of plastic sheetings which ensure its safe journey

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This product has clearly printed texts. It can display information about the item such as materials, operation instructions, etc. The product is mainly exported to North America, Europe, and Australia

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