online lamination cutting machine transformer series for Distribution Transformer

Product Information of online lamination cutting machine transformer series for Distribution Transformer

Product Details

Adhering to the concept of 'details and quality make achievement', SUMWIC MACHINERY works hard on the following details to make the toroidal core winding machine more advantageous.SUMWIC MACHINERY's toroidal core winding machine is manufactured in strict accordance with relevant national standards. Every detail matters in the production. Strict cost control promotes the production of high-quality and priced-low product. Such a product is up to customers' needs for a highly cost-effective product.

Company Advantages
1. SUMWIC Machinery transformer core cutting meets qualification criteria stipulated in the mobile phone accessory industry. It has passed performance tests and quality assurance tests such as pressure test, strength test, and high/low-temperature test.
2. In comparing with other similar products, lamination cutting machine has advantages of transformer core cutting .
3. The great operation of transformer core cutting indicates the high performance of lamination cutting machine.
4. SUMWIC Machinery is famous for its great lamination cutting machine.
5. SUMWIC MACHINERY CO., LTD has won the favor of the world's customers with its lamination cutting machine.

❈ Main Features

Step-Lap Core Cutting Line

1) Automatic Step-Lap cutting line for transformer core, and cover up to the sheet width 30-300mm.
2) Automatic Feeding, Hole Punch, Two V-Notch, Swing Shear Cutting ,Two Machine Arms receiving.
3) Fully electric running with lower noise and energy conservation.
4) Compact design better than traditional machine, less floor space for installation.
5) Process all kind of transformer laminations. Vertical Step-Lap (3/5/7 Steps), Hybrid Step-Lap (3/5/7 Steps), Horizontal Step-Lap (3/4/5/6/7 Steps).
6) Panasonic (Japan) servo motor and computer system, imported servo reducer, ball screw, linear guide and bearings.
7) High Precision with Tolerance +/- 0.10mm, cutting speed more than 70pcs/min.

❈ Machine Introduction:

online lamination cutting machine transformer series for Distribution Transformer-1

Main Unit

SCRV-series step lap cutting line have been designed and built by SUMWIC company, we use the good quality accessories with famous brand, includes Panasonic servo system and PLC (Japan), Servo Reducer(Taiwan), ball screw and linear guideway from Germany and Taiwan, other SMC Pneumatic components and electrical components from Japan. Automatically cut side leg, York and center leg with high precision and high performance.

online lamination cutting machine transformer series for Distribution Transformer-2

Stacker

The stacker has the table of left and right, it will be automatically taken and stowed by the magnetic arms. The table could be moved up and down by the motor. The movement of the table will be controlled automatically by the main computer, when produce.

online lamination cutting machine transformer series for Distribution Transformer-3

Decoiler

The decoiler is made of high quality steel, match the motor from overseas with lower noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the main unit, besides, it could forward and reverse the raw material , and the electrical sheet could be back by reverse function. The decoiler with expanded function which is suitable for the different size sheet coil, and the feeding speed up to 80m/min, the max load is about 2000KG.

online lamination cutting machine transformer series for Distribution Transformer-4

PLC and HMI Touch Screen

Equipped with high performance Panasonic FP Series control system, which be able to generate accurate output pulse, and make the instruction cycle more faster and stable. The program is designed to integrate sophisticated function to greatly reduce the time used by operator for data input. Besides, the self protecting program for all actions performed by the machine to avoid the damage.

Using 15 inch Taiwan WEINVIEW HIM touch screen, equipped with the ARM9 400MHz CPU, and with clear and user friendly software, which boost the data processing and image display.

online lamination cutting machine transformer series for Distribution Transformer-5

12 Panasonic Servo Motor and Reducer

SCRV Series Step-lap core cutting line equipped with 12 Pcs Panasonic servo motors to realize the corresponding action. High-speed communication of 5Mbpulse/s achieves ultra-high-precision position control. It is faster and more stable than the traditional 500Kbpulse/s. It also greatly reduces the problem of interference between axis and axis. Equipped with SESAME special reducer from Taiwan, which has high efficiency, lower back lash, and lower noise. Besides, the design structure is more compact with light weight.

online lamination cutting machine transformer series for Distribution Transformer-6

Motion Components

Ballscrews: consist of a screw spindle and a nut integrated with rolling elements that cycle through a return mechanism. Ballscrews convert rotary motion into linear motion, and are most commonly used in industrial machinery and precision machines. Hiwin precision ballscrews are made through a grinding process of the screw spindle. Precision ground ballscrews provide high positioning accuracy and repeatability, smooth movement and long service life.

Linear guideways: provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.

online lamination cutting machine transformer series for Distribution Transformer-7

Swing Shear Unit

Using Sumitomo servo reducer with zero backlash, which ensure the swing unit to accurately rotate with high efficiency and less vibration. The cutter be made of the tungsten carbide material with good abrasive resistance, besides, it has good resistance to elevated temperature which improved the cutting speed.

online lamination cutting machine transformer series for Distribution Transformer-8

Hole Punch Unit

The hole-punch unit add the move function，which is easier to adjust the center position of raw material. Besides, the eccentric hole punch function is added which could adjust the distance freely, and thus increased the diversity of lamination sheet and enriched the production line, furthermore, it makes the replacement of moulds more convenient and faster.

online lamination cutting machine transformer series for Distribution Transformer-9

Dual V-notch unit

The step lap core cutting machine use the unique design of dual V- notch unit and rotary shear unit, which could greatly shorten the length of the production line, and realize the multi-functional high speed cutting, meanwhile, it can notch different shape of silicon sheet, so that meets the design requirements of different transformer.

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Air-conditioner

In order to reduce the temperature of the control cabinet, we added the industrial air-conditioner for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.

online lamination cutting machine transformer series for Distribution Transformer-11

Other unit

The machine added the grating sensor on two side of the shear, to improve the safety of operation. Besides, we also added the anti-locking device to make the material feed smoothly, which reduce the damage of feeding roller, servo motor and reducer,

Company Features
1. SUMWIC MACHINERY CO., LTD is a highly qualified company specializing in manufacturing high quality transformer core cutting . We are receiving many compliments both in the domestic and international market.
2. Supported by strong technical strength, SUMWIC Machinery always provides lamination cutting machine with outstanding quality assurance for customers.
3. SUMWIC MACHINERY CO., LTD will continue to strive to introduce new products and strive to be in the leading position in the industry. Get quote! SUMWIC MACHINERY CO., LTD's target is to lead the development of core cutting machine market. Get quote! SUMWIC MACHINERY CO., LTD produces cut to length line that centered on customer’s demand. Get quote! Satisfying customers with our considerate service and excellent lamination cutting machine is what SUMWIC Machinery has been striving for. Get quote!

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Online lamination cutting machine transformer series for Distribution Transformer

❈ Main Features

Step-Lap Core Cutting Line

❈ Machine Introduction: