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SUMWIC Machinery automatic toroid core winder manufacturer for industry

SUMWIC Machinery automatic toroid core winder manufacturer for industry

Product Name
Toroidal Core Winder
Model
RC150-50
Brand Name
SUMWIC
Certificate
CE
Place of Origin
China
Minimum Order Quantity
1 Set
Price
Negotiation
Payment Terms
T/T or L/C
Packing Details
Standard Wooden Packing
Measurement
8.5 CBM
Gross Weight
1550KG
Price
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Pieces
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Application Scope
SUMWIC MACHINERY's cut to length line is commonly used in the following industries.While providing quality products, SUMWIC MACHINERY is dedicated to providing personalized solutions for customers according to their needs and actual situations.
Product Details
In the production, SUMWIC MACHINERY believes that detail determines result and quality creates brand. This is the reason that we strive for excellence in every product detail.SUMWIC MACHINERY has the ability to meet different needs. cut to length line is available in multiple types and specifications. The quality is reliable and the price is reasonable.
Company Advantages
1. SUMWIC Machinery toroidal core winding machine is inspected and scrutinized using different methods. It will be scrutinized by sight check or testing equipment for its dimensions, position, non-destructive inspection, and mechanical properties.
2. toroid core winder has many outstanding advantages.
3. toroid core winder will be carried out with strict quality assurance before packing.

❈ Main  Features


RC150-50 Toroidal Core Winder

  • 1)  Automatic feeding, clamping and hooking, winding, cutting and punching, welding and receiving the core with high speed and efficiency.

  • 2)  PLC system and HMI touch screen to control servo motors, moving parts and pneumatic components .

  • 3)  Continuous feeding, adjustable tension, accurate counting, closed-loop monitoring, automatic alarm.

  • 4)  Automatic laser welding with perfect welding spot, and pick up cores by machine hand.

  • 5)  Equipped with lifting platform, leveling unit, deburring unit, tungsten alloy cutting mould and heat exchanger.

  • 6)  Winding Core: ID=Φ20-120mm, OD Max=Φ150mm,Height=10-50mm.

  • 7) Equipped with laser welder, 1 set welder can match upto 1 or 2 or 3 or 4 sets core winders.

❈ Machine  Introduction




SUMWIC Machinery automatic toroid core winder manufacturer for industry-1
Toroidal Core Winder

The automatic core winder for the manufacture of toroidal core made from grain oriented steel or non-oriented steel for small transformers, transmitters, instrument and voltage transformers, chokes and variable voltage transformers. The machine with the highest quality components and materials, and through the application of an advanced design, very significant economies are provided in low running costs, high speed operation and low maintenance.


The machine is equipped with the latest PLC system and HMI touch screen to control the decoiler, winding machine and laser welder. The decoiler feeds the materials to winding machine, the material through the leveling unit, deburring unit, pinch roller unit, then machine hand clamp the sheet and hook it on the mandrel, then the servo motor drive the mandrel to wind sheet into toroidal core, the laser system welds the end layer with perfect welding spot, at last, the mechanical arm pick up the cores automatically.



SUMWIC Machinery automatic toroid core winder manufacturer for industry-2
Laser Welder
The laser welding machine make use of the laser sources to heat and spot weld the electrical sheet, and the nominal power up to 200 watts at fundamental model beam quality. The Laser transferred by 5 meters or 10 meters fiber cable which expand working area of machine, and the weld penetration can be 0.1-1.5mm, more firm welding effect than traditional TIG welder, besides, the supply of energy can be well monitored, regulated and maintained or precisely controlled.



SUMWIC Machinery automatic toroid core winder manufacturer for industry-3
Decoiler

The decoiler is made of high quality steel, match the motor from overseas with small noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the core winder, besides, it can do the positive and negative turn, and the electrical sheet could be back under the negative turn function. The decoiler with expanded function to suitable for the different size sheet coil, and the feeding speed up to 200m/min, the max load is about 100KG.  



SUMWIC Machinery automatic toroid core winder manufacturer for industry-4
PLC System

Adopt high performance Panasonic FPΣ Series control system, which be able to generate accurate output pulse, and make the instruction cycle more faster and stable.


The program is designed to integrate sophisticated function to greatly reduce the time used by operator for data input. Besides, the self protecting program for all actions performed by the machine to avoid the damage.



SUMWIC Machinery automatic toroid core winder manufacturer for industry-5

HMI Touch Screen

The entire core making process is being monitored by the encoder, includes feeding, clamping, hooking, winding, winding, cutting, welding and pushing. The movement of the sheets can also be tracked. With the help of welding monitoring technology, the product quality is greatly enhanced to reduce failure and waste.


Using 10 inch Taiwan WEINVIEW HIM touch screen,equipped with the Cortex A8 600MHz CPU, and with clear and user friendly software.


SUMWIC Machinery automatic toroid core winder manufacturer for industry-6
Panasonic Servo Motor and SESAME Reducer

RC-Series core winder equipped with five sets Panasonic servo motors to realize the following actions:


First servo motor: it is for the move of moulds, which connect to the ball screw and drive the moulds of cutting and punching front and back on the linear guideway.


Second servo motor: it is for the cutting and hole punch, which connect to the reducer and punching unit, to cut and punch the less than 0.35mm silicon sheet under 2T pressure.


SUMWIC Machinery automatic toroid core winder manufacturer for industry-7

Third servo motor: it is for the winding, which connect to precision reducer, then drive the mandrel to wind the silicon sheet under powerful torque, and with the high positional accuracy.


Fourth servo motor: it is for pushing, which connect to the ball screw and drive the metal plate to close to the core and push the core out.


Fifth servo motor: it is for clamping, which connect to the ball screw and drive the machine hand to clamp the silicon sheet and feed it to the hook on the mandrel.


Equipped with SESAME special reducer from Taiwan, which has high efficiency, lower back lash, and lower noise.


SUMWIC Machinery automatic toroid core winder manufacturer for industry-8
Motion Components

Ballscrews consist of a screw spindle and a nut integrated with rolling elements that cycle through a return mechanism. Ballscrews convert rotary motion into linear motion, and are most commonly used in industrial machinery and precision machines.


Hiwin precision ballscrews are made through a grinding process of the screw spindle. Precision ground ballscrews provide high positioning accuracy and repeatability, smooth movement and long service life.


SUMWIC Machinery automatic toroid core winder manufacturer for industry-9
Linear guideways provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.



SUMWIC Machinery automatic toroid core winder manufacturer for industry-10
Pneumatic components
Equipped with the SMC pneumatic components from Japan, and SMC products are designed for precision performance and reliability. It includes all air cylinders, air tube, air connector, solenoid valve, magnetic sensor, precision regulator, exhaust cleaner and filter, etc.



SUMWIC Machinery automatic toroid core winder manufacturer for industry-11
Moulds

Cutting and Punching moulds- It is made of the tungsten alloy to greatly enhance the durability and cutting quality. In addition, the assembly and disassembly of cutting and punching mould can be done without any tools, which will easily replace the moulds.



SUMWIC Machinery automatic toroid core winder manufacturer for industry-12
Mandrel moulds- It is installed on the winding spindle, and the hook pin on the mandrel moulds to hook the silicon sheet. Professional design of mandrel moulds allow the winder to produce toroidal cores efficiently and precisely.



SUMWIC Machinery automatic toroid core winder manufacturer for industry-13
Machine hand

Clamping machine hand: Some of sheets are not smooth or too narrow so that difficult hooking on the mould cause the feeding failure. Therefore the clamping and feeding hand is designed to increase the hooking opportunity.


Receiving machine hand: When the silicon core is completed,the machine hand will receive the core and take it on the chute or conveyor, which avoid the damage or out of shape by the impact.



SUMWIC Machinery automatic toroid core winder manufacturer for industry-14
Heat exchanger
In order to reduce the temperature of the control cabinet, we added the industrial heat exchanger for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.

Company Features
1. SUMWIC MACHINERY CO., LTD is one of the enterprises that has its own brand in the industry of toroid core winder .
2. We have cultivated a team of experts. They demonstrate strong skills and knowledge in yield analysis and improvement, product engineering, packaging, and overall production flow logistics.
3. Our mission is to create value for the customer through trust, innovation, functionality, comprehensive designs, and technology-driven operations & manufacturing processes. In the future, we will continue to serve customers with high professionalism and control every stage of the manufacturing process based on the advantages of cost and capability in China while maintaining high-quality standards. We insist on green manufacturing. We check every aspect of our operations with the goal of making our products more environmentally friendly. Get an offer! We uphold integrity in the business operation, and we have made it part of our corporate culture. We will protect our stakeholders' privacy and keep our promises.

❈ Technical Specification

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A)Toroidal Core Winder


Model

RC50-25

RC100-30

RC150-50

Shape

Toroidal Core

Servo Motor

5

Mandrel Diameter

Ø8- Ø40mm

Ø10- Ø80mm

Ø20- Ø120mm

ID (Min)

Ø8

Ø10

Ø20

OD(Max)

Ø50mm

Ø100mm

Ø150mm

Material Width

5-25mm

5-30mm

10-50mm

Material Thickness

0.18-0.35mm

0.18-0.35mm

0.18-0.35mm

      Accuracy

< 0.1mm

< 0.1mm

< 0.1mm

Voltage

380VAC, 50/60Hz, with wire 4mm2 

PLC

Panasonic

Air pressure

6kgf/cm²

Power

5KW

6KW

8KW

Main Unit Size (LxWxH)

1750x950x1530mm

1800x1000x1530mm

1900x1200x1820mm

Decoiler Size (LxWxH)

1500x750x1410mm

1500x750x1410mm

1500x750x1410mm

Welder Size (LxWxH)

1000x1080x1000mm

1000x1080x1000mm

1000x1080x1000mm

Total Weight

1310KG

1430KG

1550KG

Language

Chinese/English



Model

RC200-80

RC250-100

RC300-120

Shape

Toroidal Core

Servo Motor

5

Mandrel Diameter

Ø40- Ø180mm

Ø40- Ø200mm

Ø80- Ø260mm

ID (Min)

Ø40

Ø40

Ø80

OD(Max)

Ø200mm

Ø250mm

Ø320mm

Material Width

20-80mm

20-100mm

20-120mm

Material Thickness

0.18-0.35mm

0.18-0.35mm

0.18-0.35mm

      Accuracy

< 0.2mm

< 0.3mm

< 0.3mm

Voltage

380VAC, 50/60Hz, with wire 4mm2

PLC

Panasonic

Air pressure

6kgf/cm²

Power

13KW

14KW

15KW

Size (LxWxH)

2300x1500x1760mm

2450x1500x1750mm

2550x1550x1750mm

Decoiler Size (LxWxH)

1910x1320x1130mm

1910x1320x1130mm

1910x1320x1130mm

Welder Size (LxWxH)

1000x1080x1000mm

1000x1080x1000mm

1000x1080x1000mm

Total Weight

2420KG

2500KG

2650KG

Language

Chinese/English

B)Decoiler (Single head)


Model

RC100-50

Type

One Side

Max. Coils OD

1200mm

Expand Range ID

450-508mm (Standard)

Max. Coils Loading

500kg

Max. Feeding Speed

100m/min

Size (LxWxH)

1500x750x1410mm

Weight

320KG

C)Laser Welder with Cooler


Model

SL-200

Max. Laser Output

200W

Spot Size

0.1-3.0mm

Welding depth

0.1-1.5mm

Pulse Width

0.1-15ms

Pulse Frequency

0.1-150Hz

Cooling Mode

Water-cooling

Size (LxWxH)

1000x1080x1000mm

Weight

260KG



❈ Product Show

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❈ Video Introduction

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SUMWIC Machinery toroid core winder is carried out by adopting the packaging and printing method which is flexible in its use of color and has the capacity to print on a vast array of materials.
The design of SUMWIC Machinery toroid core winder is completed by using the template provided by our customers. It is strictly carried out by complying with the dimensions and printing requirements. The product is wind-resistant and can withstand more pressure
SUMWIC Machinery toroid core winder is designed by our designers who keep their design process in-house to create an elegant looking and cost-effective packaging product. The product has a good bearing capacity which is shock-resistant
The materials of SUMWIC Machinery toroidal core winding machine are supplied based on the commitment to the environment - a family of eco-friendly materials designed to manufacture the sustainable product. By using the product, no construction waste will be generated
The mockup of SUMWIC Machinery toroid core winder is designed by using CAD. This design method (CAD) allows our production team to bring out the mockup within hours. The product is wind-resistant and can withstand more pressure
The service life of the product is longer after numerous times of testing and can be used for a long time. The product helps save energy and cost in the process of installation
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