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SUMWIC Machinery durable core cutting machine transformer for factory

SUMWIC Machinery durable core cutting machine transformer for factory

Product Name
Step Lap Core Cutting Line
Model
SCRV-420
Brand Name
SUMWIC
Certificate
CE
Place of Origin
China
Minimum Order Quantity
1 Set
Price
Negotiation
Payment Terms
T/T or L/C
Packing Details
Standard Package
Measurement
32CBM
Gross Weight
5850KG
Price
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Quantity Needed:
Pieces
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Product Comparison
cut to length line has the following advantages: well-chosen materials, reasonable design, stable performance, excellent quality, and affordable price. Such a product is up to the market demand.Compared with other products in the industry, cut to length line has more obvious advantages which are reflected in the following aspects.
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Product Details
With the dedication to pursue excellence, SUMWIC MACHINERY strives for perfection in every detail.SUMWIC MACHINERY carefully selects quality raw materials. Production cost and product quality will be strictly controlled. This enables us to produce cut to length line which is more competitive than other products in the industry. It has advantages in internal performance, price, and quality.
Company Advantages
1. SUMWIC Machinery transformer core cutting machine has passed the necessary tests. They include operation safety testing, electromagnetic compatibility testing, vibration testing, reliability testing, and fatigue testing.
2. Our core cutting machine are designed to cater to the unparalleled comfort for users.
3. This product will reduce the need for the workforce for its highly advanced system. It will directly cut down labor costs.

❈ Main  Features


Step-Lap Core Cutting Line

  • 1)  Automatic Step-Lap cutting line for transformer core, and cover up to the sheet width 40-420mm.

  • 2)  Automatic Feeding, Hole Punch, Two V-Notch, Swing Shear Cutting ,Two Machine Arms receiving. 

  • 3)  Fully electric running with lower noise and energy conservation.

  • 4)  Compact design better than traditional machine, less floor space for installation.

  • 5)  Process all kind of transformer laminations. Vertical Step-Lap (3/5/7 Steps), Hybrid Step-Lap (3/5/7 Steps), Horizontal Step-Lap (3/4/5/6/7 Steps).

  • 6)  Panasonic (Japan) servo motor and computer system, imported servo reducer, ball screw, linear guide and bearings.

  • 7)  High Precision with Tolerance +/- 0.10mm, cutting speed more than 70pcs/min.

❈ Machine Introduction:




SUMWIC Machinery durable core cutting machine transformer for factory-1
Main Unit

SCRV-420 step lap cutting line have been designed and built by SUMWIC company, we use the good quality accessories with famous brand, includes Panasonic servo system and PLC (Japan), Servo Reducer(Taiwan), ball screw and linear guideway from Germany and Taiwan, other SMC Pneumatic components and electrical components from Japan. Automatically cut side leg, York and center leg with high precision and high performance.



SUMWIC Machinery durable core cutting machine transformer for factory-2
Stacker
The stacker has the table of left and right, it will be automatically taken and stowed by the magnetic arms. The table could be moved up and down by the motor. The movement of the table will be controlled automatically by the main computer, when produce.



SUMWIC Machinery durable core cutting machine transformer for factory-3
Decoiler

The decoiler is made of high quality steel, match the motor from overseas with lower noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the main unit, besides, it could forward and reverse the raw material , and the electrical sheet could be back by reverse function. The decoiler with expanded function which is suitable for the different size sheet coil, and the feeding speed up to 80m/min, the max load is about 2000KG.  



SUMWIC Machinery durable core cutting machine transformer for factory-4
PLC and HMI Touch Screen

Equipped with high performance Panasonic FP Series control system, which be able to generate accurate output pulse, and make the instruction cycle more faster and stable. The program is designed to integrate sophisticated function to greatly reduce the time used by operator for data input. Besides, the self protecting program for all actions performed by the machine to avoid the damage.


Using 15 inch Taiwan WEINVIEW HIM touch screen, equipped with the ARM9 400MHz CPU, and with clear and user friendly software, which boost the data processing and image display.


SUMWIC Machinery durable core cutting machine transformer for factory-5
12 Panasonic Servo Motor and Reducer

SCRV Series Step-lap core cutting line equipped with 12 Pcs Panasonic servo motors to realize the corresponding action.


High-speed communication of 5Mbpulse/s achieves ultra-high-precision position control. It is faster and more stable than the traditional 500Kbpulse/s. It also greatly reduces the problem of interference between axis and axis.


Equipped with SESAME special reducer from Taiwan, which has high efficiency, lower back lash, and lower noise. Besides, the design structure is more compact with light weight.


SUMWIC Machinery durable core cutting machine transformer for factory-6
Motion Components

Ballscrews: consist of a screw spindle and a nut integrated with rolling elements that cycle through a return mechanism. Ballscrews convert rotary motion into linear motion, and are most commonly used in industrial machinery and precision machines. Hiwin precision ballscrews are made through a grinding process of the screw spindle. Precision ground ballscrews provide high positioning accuracy and repeatability, smooth movement and long service life.


Linear guideways: provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.


SUMWIC Machinery durable core cutting machine transformer for factory-7
Swing Shear Unit

Using Sumitomo servo reducer with zero backlash, which ensure the swing unit to accurately rotate with high efficiency and less vibration. The cutter be made of the tungsten carbide material with good abrasive resistance, besides, it has good resistance to elevated temperature which improved the cutting speed.


SUMWIC Machinery durable core cutting machine transformer for factory-8
Hole Punch Unit

The hole-punch unit add the move function,which is easier to adjust the center position of raw material. Besides, the eccentric hole punch function is added which could adjust the distance freely, and thus increased the diversity of lamination sheet and enriched the production line, furthermore, it makes the replacement of moulds more convenient and faster.


SUMWIC Machinery durable core cutting machine transformer for factory-9
Dual V-notch Unit

The step lap core cutting machine use the unique design of dual V- notch unit and rotary shear unit, which could greatly shorten the length of the production line, and realize the multi-functional high speed cutting, meanwhile, it can notch different shape of silicon sheet, so that meets the design requirements of different transformer.


SUMWIC Machinery durable core cutting machine transformer for factory-10
Air-conditioner

In order to reduce the temperature of the control cabinet, we added the industrial air-conditioner for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.


SUMWIC Machinery durable core cutting machine transformer for factory-11
Other Unit

The machine added the grating sensor on two side of the shear, to improve the safety of operation. Besides, we also added the anti-locking device to make the material feed smoothly, which reduce the damage of feeding roller, servo motor and reducer,


Company Features
1. SUMWIC MACHINERY CO., LTD, a reliable and trustworthy provider, has been recognized as one of the most powerful ones for providing high quality transformer core cutting machine.
2. core cutting machine will never fall back because SUMWIC MACHINERY CO., LTD has the most cutting edge technology.
3. Our constant and sincere efforts will always go to ensure high quality and on time delivery. The effective flow and cost awareness of each phase is critical to our success. These factors ensure that the right goods are ultimately suitable for each buyer's quantity - and are purchased at the best price. Get price! Through developing and implementing key programs, we aim to minimize the impact of our operations on the environment by understanding and mitigating against our material impacts. We carry the global mission further with a commitment to sustainability and sustainable practices. We implement green production, energy efficiency, emission reductions, and environmental stewardship for sustainable operations. Get price! SUMWIC MACHINERY CO., LTD is committed to building a complete step lap core cutting machine product system for customers. Get price!

❈ Technical Specification

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A)Step Lap Core Cutting Machine


Model

SCRV-300

SCRV-420

Material Width

30~300 mm

40~420 mm

Material Thickness

0.18 ~ 0.50 mm

0.18 ~ 0.50 mm

Hole Size

Ø 6 ~ Ø 25mm

Ø 6 ~ Ø 25mm

Speed

0-120m/min

0-120m/min

Accuracy

±0.1 mm (<1000mm)

±0.1 mm (<1000mm)

Burrs

≤0.02mm

≤0.02mm

Panasonic Servo Motor

12 Sets

12 Sets

Hole Punch

1

1

V-Notch

2

2

Swing Shear

1

1

Magnetic Arm

2

2

Voltage

380VAC, 50/60Hz or Optional

380VAC, 50/60Hz or Optional

Capacity

22 KW

26KW

Power Consumption

1.5KWH

2KWH

Language

Chinese/English

Chinese/English

 Size (LxWxH)

Main Unit: 2400 x 1250 x1700 mm

Main Unit: 3500 x 1500 x1700 mm

Stacker: 2600 x 1300 x1400 mm

Stacker: 3200 x 1600 x1400 mm

Decoiler: 1640x 900 x 1400 mm

Decoiler:1640x 1400 x 1600 mm

 Weight

Main Unit: 3200 kg

Main Unit:4250 kg

Stacker:  1250kg

Stacker:  1500kg

Decoiler: 1200kg

Decoiler: 1200kg

Floor Space

8.5x2m

10x2m



B)Decoiler


Model

SCRV-300

Type

Single head

Expansion

Powered

Max. Coils OD

1200mm

Expand Range ID

450-508mm (Standard)

Max. Coils Loading

2000kg

Max. Feeding Speed

80m/min

Size (LxWxH)

1640x900x1400mm

Weight

1200KG



❈ Product Show

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❈ Video Introduction

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With the design of core cutting machine, our step lap core cutting machine is notably suitable for the usage in core cutting machine. The product is allergen free, which makes it perfect for households with pets and especially for veterinarian hospitals
Such feature of step lap core cutting machine brings out SUMWIC Machinery's own unique flavor. Featuring slip resistance, it is ideal for the wet bathroom or kitchen
SUMWIC Machinery has experienced design team to design the appearance of step lap core cutting machine. The product is much more scratch resistant than the wooden tiles
All the design of transformer core cutting machine are designed by our professional and experienced team. Made of natural marble which is heat-treated, it can withstand high temperature
core cutting machine from SUMWIC MACHINERY CO., LTD must be built in fine, exquisite and core cutting machine. The product is able to use together with the radiant heating system, which offers warm in the winter
This product is very resistant to wrinkles. It is treated with a formaldehyde-free anti-wrinkle finishing agent to form a permanent cross-linking of the fibers, which improves the elasticity and wrinkle recovery properties of the fibers. Featuring low coefficient of line-expansion, it has a remarkable breaking resistant strength
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