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SUMWIC Machinery durable core cutting machine transformer for Step-Lap

SUMWIC Machinery durable core cutting machine transformer for Step-Lap

Product Name
Step Lap Core Cutting Line
Model
SCRV-300
Brand Name
SUMWIC
Certificate
CE
Place of Origin
China
Minimum Order Quantity
1 Set
Price
Negotiation
Payment Terms
T/T or L/C
Packing Details
Standard Package
Measurement
26 CBM
Gross Weight
4850KG
Price
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Quantity Needed:
Pieces
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Product Details
With the pursuit of perfection, SUMWIC MACHINERY exerts ourselves for well-organized production and high-quality cut to length line.SUMWIC MACHINERY insists on the use of high-quality materials and advanced technology to manufacture cut to length line. Besides, we strictly monitor and control the quality and cost in each production process. All this guarantees the product to have high quality and favorable price.
Company Advantages
1. The design processes of SUMWIC Machinery transformer core cutting machine are of professionalism. These processes include recognition of its need or purpose, selection of a possible mechanism, analysis of forces, material selection, design of elements (sizes and stresses), and detailed drawing.
2. This product has good strength. Various types of load such as steady loads (dead loads and live loads) and variable loads (shock loads and impact loads) have been considered in designing its structure.
3. The product provides excellent resistance to oxidants and harsh weather conditions. These properties make it ideal for general outdoor use and for environmental exposure applications.
4. The product is widely used to improve the appearance, enhance one's confidence and finally help people get many compliments from others.

❈ Main  Features


 Step-Lap Core Cutting Line

  • 1)  Automatic Step-Lap cutting line for transformer core, and cover up to the sheet width 30-300mm.

  • 2) Automatic Feeding, Hole Punch, Two V-Notch, Swing Shear Cutting ,Two Machine Arms receiving. 

  • 3)  Fully electric running with lower noise and energy conservation.

  • 4)  Compact design better than traditional machine, less floor space for installation.

  • 5)  Process all kind of transformer laminations. Vertical Step-Lap (3/5/7 Steps), Hybrid Step-Lap (3/5/7 Steps), Horizontal Step-Lap (3/4/5/6/7 Steps).

  • 6)  Panasonic (Japan) servo motor and computer system, imported servo reducer, ball screw, linear guide and bearings.

  • 7)  High Precision with Tolerance +/- 0.10mm, cutting speed more than 70pcs/min.

❈ Machine Introduction:




SUMWIC Machinery durable core cutting machine transformer for Step-Lap-1
Main Unit

SCRV-series step lap cutting line have been designed and built by SUMWIC company, we use the good quality accessories with famous brand, includes Panasonic servo system and PLC (Japan), Servo Reducer(Taiwan), ball screw and linear guideway from Germany and Taiwan, other SMC Pneumatic components and electrical components from Japan. Automatically cut side leg, York and center leg with high precision and high performance.



SUMWIC Machinery durable core cutting machine transformer for Step-Lap-2
Stacker
The stacker has the table of left and right, it will be automatically taken and stowed by the magnetic arms. The table could be moved up and down by the motor. The movement of the table will be controlled automatically by the main computer, when produce.



SUMWIC Machinery durable core cutting machine transformer for Step-Lap-3
Decoiler

The decoiler is made of high quality steel, match the motor from overseas with lower noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the main unit, besides, it could forward and reverse the raw material , and the electrical sheet could be back by reverse function. The decoiler with expanded function which is suitable for the different size sheet coil, and the feeding speed up to 80m/min, the max load is about 2000KG.  



SUMWIC Machinery durable core cutting machine transformer for Step-Lap-4
PLC and HMI Touch Screen

Equipped with high performance Panasonic FP Series control system, which be able to generate accurate output pulse, and make the instruction cycle more faster and stable. The program is designed to integrate sophisticated function to greatly reduce the time used by operator for data input. Besides, the self protecting program for all actions performed by the machine to avoid the damage.


Using 15 inch Taiwan WEINVIEW HIM touch screen, equipped with the ARM9 400MHz CPU, and with clear and user friendly software, which boost the data processing and image display.


SUMWIC Machinery durable core cutting machine transformer for Step-Lap-5
12 Panasonic Servo Motor and Reducer

SCRV Series Step-lap core cutting line equipped with 12 Pcs Panasonic servo motors to realize the corresponding action. High-speed communication of 5Mbpulse/s achieves ultra-high-precision position control. It is faster and more stable than the traditional 500Kbpulse/s. It also greatly reduces the problem of interference between axis and axis. Equipped with SESAME special reducer from Taiwan, which has high efficiency, lower back lash, and lower noise. Besides, the design structure is more compact with light weight.


SUMWIC Machinery durable core cutting machine transformer for Step-Lap-6
Motion Components

Ballscrews: consist of a screw spindle and a nut integrated with rolling elements that cycle through a return mechanism. Ballscrews convert rotary motion into linear motion, and are most commonly used in industrial machinery and precision machines. Hiwin precision ballscrews are made through a grinding process of the screw spindle. Precision ground ballscrews provide high positioning accuracy and repeatability, smooth movement and long service life.


Linear guideways: provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.


SUMWIC Machinery durable core cutting machine transformer for Step-Lap-7
Swing Shear Unit

Using Sumitomo servo reducer with zero backlash, which ensure the swing unit to accurately rotate with high efficiency and less vibration. The cutter be made of the tungsten carbide material with good abrasive resistance, besides, it has good resistance to elevated temperature which improved the cutting speed.


SUMWIC Machinery durable core cutting machine transformer for Step-Lap-8
Hole Punch Unit

The hole-punch unit add the move function,which is easier to adjust the center position of raw material. Besides, the eccentric hole punch function is added which could adjust the distance freely, and thus increased the diversity of lamination sheet and enriched the production line, furthermore, it makes the replacement of moulds more convenient and faster.


SUMWIC Machinery durable core cutting machine transformer for Step-Lap-9
Dual V-notch unit

The step lap core cutting machine use the unique design of dual V- notch unit and rotary shear unit, which could greatly shorten the length of the production line, and realize the multi-functional high speed cutting, meanwhile, it can notch different shape of silicon sheet, so that meets the design requirements of different transformer.


SUMWIC Machinery durable core cutting machine transformer for Step-Lap-10
Air-conditioner

In order to reduce the temperature of the control cabinet, we added the industrial air-conditioner for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.


SUMWIC Machinery durable core cutting machine transformer for Step-Lap-11
Other unit

The machine added the grating sensor on two side of the shear, to improve the safety of operation. Besides, we also added the anti-locking device to make the material feed smoothly, which reduce the damage of feeding roller, servo motor and reducer,


Company Features
1. SUMWIC MACHINERY CO., LTD is among the biggest core cutting machine producers in China.
2. According to the standard requirement, our factory has set up a quality management system. This system requires every processing procedure is supervised and approved to ensure product quality is trackable.
3. Our company has evolved a strategy of ongoing minimization. We reduce our impact on the environment by minimizing energy consumption, air emissions (particularly VOCs & CO2), etc. Our ambition is to strive for zero environmental impact on our operations. Beyond our operations, we are collaborating with industry and other stakeholders to make improvements across society. We have laid down policies to support our sustainability work and guarantee high-quality production and safe working conditions across the value chain.

❈ Technical Specification

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A)Step Lap Core Cutting Machine


Model

SCRV-300

SCRV-420

Material Width

30~300 mm

40~420 mm

Material Thickness

0.18 ~ 0.50 mm

0.18 ~ 0.50 mm

Hole Size

Ø 6 ~ Ø 25mm

Ø 6 ~ Ø 25mm

Speed

0-120m/min

0-120m/min

Accuracy

±0.1 mm (<1000mm)

±0.1 mm (<1000mm)

Burrs

≤0.02mm

≤0.02mm

Panasonic Servo Motor

12 Sets

12 Sets

Hole Punch

1

1

V-Notch

2

2

Swing Shear

1

1

Magnetic Arm

2

2

Voltage

380VAC, 50/60Hz or Optional

380VAC, 50/60Hz or Optional

Capacity

22 KW

26KW

Power Consumption

1.5KWH

2KWH

Language

Chinese/English

Chinese/English

 Size (LxWxH)

Main Unit: 2400 x 1250 x1700 mm

Main Unit: 3500 x 1500 x1700 mm

Stacker: 2600 x 1300 x1400 mm

Stacker: 3200 x 1600 x1400 mm

Decoiler: 1640x 900 x 1400 mm

Decoiler:1640x 1400 x 1600 mm

 Weight

Main Unit: 3200 kg

Main Unit:4250 kg

Stacker:  1250kg

Stacker:  1500kg

Decoiler: 1200kg

Decoiler: 1200kg

Floor Space

8.5x2m

10x2m



B)Decoiler


Model

SCRV-300

Type

Single head

Expansion

Powered

Max. Coils OD

1200mm

Expand Range ID

450-508mm (Standard)

Max. Coils Loading

2000kg

Max. Feeding Speed

80m/min

Size (LxWxH)

1640x900x1400mm

Weight

1200KG



❈ Product Show

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❈ Video Introduction

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SUMWIC Machinery transformer core cutting machine has a beautiful design. Its visual effect is attractive with the efforts of our internal professional designers. Its head can be customized into a 360° swivel head
SUMWIC Machinery transformer core cutting machine has passed the required tests. It has been tested for dimensional stability, performance (abrasion or pilling), colorfastness, durability, softness, and breathability. Made of truly environmentally friendly material, it causes no plastic pollution
The manufacture of SUMWIC Machinery transformer core cutting machine is professional. The process mainly includes metal material purchase, rack manufacturing, component processing assembly, and debugging. Its fiberglass materials enable it to withstand heat and fire
SUMWIC Machinery core cutting machine has gone through quality testing in a compulsory manner that is required for furniture. It is tested with the right testing machines that are well-calibrated to ensure the most reliable testing result. It is designed to fit a standard figure, which makes it perfectly fit nearly all sophisticated clothes
SUMWIC Machinery transformer core cutting machine has passed extensive third-party tests. These tests include fatigue testing, wobbly testing, smell testing, static loading testing, and durability testing. Its bust, waist, and hip are all customizable
The product features reliable endurance. It works around the clock to finish its given task. It only stops for needed maintenance or repair. This product has a strong breaking strength
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