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SUMWIC Machinery durable core winding machine adjustable for DG Transformer

SUMWIC Machinery durable core winding machine adjustable for DG Transformer

Product Name
Wound Core Winding Machine
Model
RCW800-250
Brand Name
SUMWIC
Certificate
CE
Place of Origin
China
Minimum Order Quantity
1 Set
Price
Negotiation
Payment Terms
T/T or L/C
Packing Details
Standard Package
Measurement
24CBM
Gross Weight
3650KG
Price
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Quantity Needed:
Pieces
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Company Advantages
1. The production of SUMWIC Machinery transformer core machine involves several stages. These stages include procurement of raw materials, welding and fabricating of the base or frame, machining of component parts, painting, and specialty finishing. SUMWIC winding machine can adjust the winding speed automatically to the most steady state
2. SUMWIC MACHINERY CO., LTD has established a strict quality guarantee system and obtained a few related quality guarantee certifications as well.
3. The product can withstand extreme temperatures. Regardless of the light-emitting components or the outer casing, all temperature-resistant materials are used to handle extreme temperature environments. SUMWIC winding machine features excessive speed tracking and the calibration of the speed
4. The product has a definite elasticity. It is able to regain its initial shape and size after removal of load. SUMWIC winding machine is equipped with high-performance German Siemens control systems
5. The product is characterized by its high color rendering value. Its colors will remain true and natural to the surrounding. SUMWIC winding machine is more powerful and much smaller

❈ Main  Features


Wound Core Winding Machine

  • 1)  Automatic feeding, guiding, wrapping, winding and cutting.

  • 2) Germany Siemens control system and HMI with high arithmetic speed and powerful functions.

  • 3) Produce both distributed gap core and toroidal core.

  • 4)  With vertical 2-9 steps, 1-3 pieces per step.

  • 5)  The gas size and feed speed can be adjustable on the HMI.

  • 6)  The less labour and less errors by auto wrapping technology.

  • 7)  Equipped with tungsten steel cutting units to improve the durability.

  • 8)  SMC (Japan) pneumatic components, other electrical components from Europe and Japan.

  • 9)  Germany Siemens servo motor , imported servo reducer, linear guideway and bearings.

  • 10)  Winding core: OD(Max)=Ø800mm , Height=40-250mm.

❈ Machine Introduction:




SUMWIC Machinery durable core winding machine adjustable for DG Transformer-1
Wound Core Winding Machine

The RCW800-250 Wound Core Winding Machine is designed and built for the production of toroidal core, toroidal wound core with gap or step-lap, it equipped with the latest computer system and servo drive to control the feed, the cut and winding mechanisms, and it can process the strip up to 250 mm, Max core OD up to 800mm.


For Distribution Transformers provides a highly flexible, accurate and reliable production system with all the inherent advantages of wound core technology, such as very low core loss, fast assembly and high output relative to capital investment.



SUMWIC Machinery durable core winding machine adjustable for DG Transformer-2
Decoiler
The decoiler is made of high quality steel, match the motor from overseas with small noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the core winder, besides, it can do the positive and negative turn, and the electrical sheet could be back under the negative turn function. The decoiler with expanded function to suitable for the different size sheet coil.



SUMWIC Machinery durable core winding machine adjustable for DG Transformer-3
PLC and HMI

Equipped with high performance Germany Siemens control system, which be able to generate accurate output pulse, and make the instruction cycle more faster and stable. The program is designed to integrate sophisticated function to greatly reduce the time used by operator for data input. Besides, the self protecting program for all actions performed by the machine to avoid the damage.


Using 12 inch Germany Siemens HIM touch screen, and with clear and user friendly software, which boost the data processing and image display.



SUMWIC Machinery durable core winding machine adjustable for DG Transformer-4
Siemens Servo Motor

RCW-series Wound Core Winding Machine equipped with three sets Siemens servo motors to realize the following actions: 


First servo motor: it is for the feeding roller unit, which connect to the reducer and roller, to accurately feed the materials to different position for processing.

Second servo motor: it is for the cutting, which connect to precision reducer, then drive the tungsten carbide cutter to cut materials.

Third servo motor: it is for winding, the belt drive the main shaft, the torque is strong and the positional accuracy is high



SUMWIC Machinery durable core winding machine adjustable for DG Transformer-5
Motion Components

Linear guideways: provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.


SUMWIC Machinery durable core winding machine adjustable for DG Transformer-6
Tungsten Carbide Tools

The cutting tools is made of the tungsten carbide material with good abrasive resistance, besides, it has good resistance to elevated temperature which improved the cutting speed. The tungsten carbide cutter edge is more sharpper then other cutter, so the sheet is more orderly. 


SUMWIC Machinery durable core winding machine adjustable for DG Transformer-7
Heat Exchanger
In order to reduce the temperature of the control cabinet, we added the industrial heat exchanger for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.



Company Features
1. The high reputation of SUMWIC MACHINERY CO., LTD proves that it has solid and mature manufacturing and technical capabilities in core winding machine industry. SUMWIC MACHINERY CO., LTD is many companies' biggest competitor in quality and technology.
2. SUMWIC Machinery applies transformer core machine into the production of transformer core design which also reduce the damage to human and improve the quality.
3. SUMWIC MACHINERY CO., LTD has abundant wound core transformer resources. SUMWIC MACHINERY CO., LTD focuses on offering five-star customer service for customers. Call now!

❈ Technical parameters

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A) Wound Core Winding Machine


Model

RCW800-250

RCW1400-400

Material Width

40~250 mm

100~400 mm

Mandrel Diameter

Φ120-750 mm

Φ150-1350 mm

Max. Core OD

Φ800 mm

Φ1400 mm

Material Thickness

0.18 ~ 0.50 mm

0.18 ~ 0.50 mm

Speed

0-80m/min

0-80m/min

Accuracy

            <0.5mm

<0.5mm

Servo Motor

3

3

Decoiler

1

1

Voltage

380VAC, 50/60Hz or Optional

380VAC, 50/60Hz or Optional

Capacity

10 KW

15KW

Power Consumption

2 KWH

3 KWH

Language

Chinese/English

Chinese/English

Size (LxWxH)

2500 x 1200 x1700 mm

3600 x 1400 x1800 mm

Weight

1950 kg

2580 kg



B)Decoiler


Model

RCW800-250

Max. Material OD

1200mm

Expand Range ID

450-508mm(Standard)

Max. Loading

1000kg

Max. Feeding Speed

80m/min

Machine Size (LxWxH)

1700x800x1350mm

Package Size (LxWxH)

2000x1100x1750mm

Weight

950KG



❈ Product Show

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❈ Video Introduction

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The company has been engaged in the production and sales of transformer core machine for many years. It not only has advanced production and quality inspection equipment, but also has established a scientific quality inspection system.
We pay great attention to product quality, adhere to the introduction of scientific production concepts, adopt professional production equipment and use advanced production technology to manufacturetransformer core design, and have established a complete set of quality inspection procedures to strictly test each batch of products leaving the factory to ensure that all Products are in line with national quality inspection standards.
We manufacture wound core transformer in strict accordance with relevant national standards, and set up a professional QC team to strictly monitor every production link, comprehensively control the quality of products, and promote the production of wound core transformer to meet the national quality inspection standards .
SUMWIC MACHINERY CO., LTD Introducing and learning foreign advanced technology and experience, combined with the company's own situation, developed a set of quality management system of its own, not only that, we also have multiple assembly lines for simultaneous production to ensure wound core transformer high quality At the same time, the output is also high.
transformer core design From raw material selection, production to processing, there are professionals to conduct testing. Not only that, transformer core design After the production is completed, it will be inspected by relevant national departments to ensure that it meets international standards and is of high quality. , high-quality products of excellent quality.
transformer core design is the most core winding machine available today. It can be sterilized at temperatures above 100 °C after use
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