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SUMWIC Machinery single rectangular core machine with the new technology for industry

SUMWIC Machinery single rectangular core machine with the new technology for industry

Product Name
Wound Core Folding Machine
Model
SCF-200
Brand Name
SUMWIC
Certificate
CE
Place of Origin
China
Minimum Order Quantity
1 Set
Price
Negotiation
Payment Terms
T/T or L/C
Packing Details
Standard Package
Measurement
9CBM
Gross Weight
2450KG
Price
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Quantity Needed:
Pieces
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Product Details
To better learn about transformer core cutting machine, SUMWIC MACHINERY will provide detailed pictures and detailed information in the following section for your reference.SUMWIC MACHINERY carries out strict quality monitoring and cost control on each production link of transformer core cutting machine, from raw material purchase, production and processing and finished product delivery to packaging and transportation. This effectively ensures the product has better quality and more favorable price than other products in the industry.
Company Advantages
1. The production of SUMWIC Machinery distribution transformer winding machine involves the following major steps. It has to go through stamping, coating, painting, drying, and polishing by respective machines.
2. The product features the desired reliability. Its solid housing adopts high-performance components and insulation materials to prevent any shock.
3. This product consumes less energy during active use and when on standby. It is developed adopting cutting-edge energy-saving technology to reduce power consumption.
4. People don't have to worry that this product will suffer from aging issues and it can be operated in harsh environments.
5. The product is endlessly configurable and is able to keep people's everyday gear organized, protected, and not bunched at the bottom.

❈ Main  Features


Wound Core Folding Machine

  • 1)  Produce DG core, DUO core, Un-cut core, Butt core, Step butt core, Triangle core.

  • 2)  More core options and styles allow you to satisfy your customers needs.

  • 3)  Produce an unlimited range of sizes. Core dimensions are entered into our software.

  • 4)  No more mandrels to make, store, find, fit or get wrong.

  • 5)  Smaller, lighter, reduced production floor space.

  • 6)  Lower core loss compared to C Cores, E&I and Strip Laminations.

  • 7)  Wound Core Folding Machine for transformer core, and cover up to the sheet width 20-200mm, thickness 0.18-0.50mm, length accuracy ± 0.1mm.

❈ Machine Introduction:




SUMWIC Machinery single rectangular core machine with the new technology for industry-1
Wound Core Folding Machine

SCF-200 Wound Core Folding Machine mainly use in producing rectangular core, such as Butt core, DDG core, DUO core, Un-cut core and Gapped core, it equipped with the latest computer system and servo driver to control the feeding unit, folding unit and cutting unit, and it can process the strip up to 200mm.


For Distribution Transformers, Unicore Technology provides a highly flexible, accurate and reliable production system with all the inherent advantages of wound core technology, such as very low core loss, fast assembly and high output relative to capital investment.



SUMWIC Machinery single rectangular core machine with the new technology for industry-2
Decoiler
The decoiler is made of high quality steel, match the motor from overseas with small noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the core winder, besides, it can do the positive and negative turn, and the electrical sheet could be back under the negative turn function. The decoiler with expanded function to suitable for the different size sheet coil.



SUMWIC Machinery single rectangular core machine with the new technology for industry-3
Industrial Computer Control System

Equipped with industrial computer control system instead of the traditional PLC system, which is more powerful, and the arithmetic speed is more faster. The function could be added greatly because of the enormous memory, besides, the software can be updated faster and convenient. This level of industrial computer can withstand bad environment such as high/low temperature or vibration.


Open the computer, user could choose the core type or angle type according to the requirements, then input the size, the computer could calculate the size of core, the class number, sheet number and the space.


In order to make the production convenient, the computer could store 20 groups core size, and user could get it from the computer easily.



SUMWIC Machinery single rectangular core machine with the new technology for industry-4
Panasonic Servo Motor

SCF-200 Wound Core Folding Machine equipped with four sets Panasonic servo motors to realize the following actions: 


First servo motor: it is for the feeding roller unit, which connect to the reducer and roller, to accurately feed the materials to different position for processing.


Second servo motor: it is for folding, which supply the power for fold cutter, and could adjust the folding angle by change the mechanical travel. 


Third servo motor: it is for the cutting, which connect to precision reducer, then drive the tungsten carbide cutter to cut materials.


SUMWIC Machinery single rectangular core machine with the new technology for industry-5
SESAME Reducer

Equipped with SESAME special reducer from Taiwan, which has high efficiency, lower back lash, and lower noise.


SUMWIC Machinery single rectangular core machine with the new technology for industry-6
Motion Components

Ballscrews: consist of a screw spindle and a nut integrated with rolling elements that cycle through a return mechanism. Ballscrews convert rotary motion into linear motion, and are most commonly used in industrial machinery and precision machines.


Hiwin precision ballscrews are made through a grinding process of the screw spindle. Precision ground ballscrews provide high positioning accuracy and repeatability, smooth movement and long service life.


Linear guideways: provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.


SUMWIC Machinery single rectangular core machine with the new technology for industry-7
Tungsten Carbide Tools
The folding tools and cutter both are made of the tungsten carbide material with good abrasive resistance, besides, it has good resistance to elevated temperature which improved the cutting speed. The tungsten carbide cutter edge is more sharpper then other cutter, so the sheet is more orderly. 


SUMWIC Machinery single rectangular core machine with the new technology for industry-8
Heat Exchanger
In order to reduce the temperature of the control cabinet, we added the industrial heat exchanger for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.

Company Features
1. SUMWIC MACHINERY CO., LTD, as a trusted Chinese manufacturing partner, is equipped with extensive knowledge and experience in terms of rectangular core machine production.
2. With solid technical strength, SUMWIC MACHINERY CO., LTD has strong capability of processing, development and production.
3. Since its establishment, SUMWIC MACHINERY CO., LTD has never lost its ambition to be a well-famed rectangular core winding machine supplier. Ask online! We are a professional wound core making machine supplier who aims to make a great influence in its market. Ask online! SUMWIC MACHINERY CO., LTD will continue to strive to introduce new products and strive to be in the leading position in the industry. Ask online!

❈ Technical parameters

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A)Wound Core Folding Machine


Model

SCF-200

SCF-400

Material Width

20~200 mm

20~400 mm

Material Thickness

0.18 ~ 0.50 mm

0.18 ~ 0.50 mm

Speed

0-120m/min

0-120m/min

Accuracy

±0.1 mm

±0.1 mm

Panasonic Servo Motor

3

3

Corner Angle

30°,  45°,  60°

30°,  45°,  60°

Initial CNR(Min)

3mm

3mm

Window Length(Min)

60mm

60mm

Window Width(Min)

30mm

30mm

Industrial Computer

1

1

Voltage

380VAC, 50/60Hz or Optional

380VAC, 50/60Hz or Optional

Capacity

4 KW

6KW

Power Consumption

1.0KWH

1.5KWH

Language

Chinese/English

Chinese/English

Machine Size (LxWxH)

1100 x 1200 x1800 mm

1200 x 1350 x1850 mm

Package Size (LxWxH)

1400 x 1500 x2100 mm

1500 x 1650 x2200 mm

Weight

1050 kg

             1250KG



B)Decoiler


Model

SCF-200

Max. Material OD

1200mm

Expand Range ID

450-508mm(Standard)

Max. Loading

2000kg

Max. Feeding Speed

80m/min

Machine Size (LxWxH)

1700x800x1350mm

Package Size (LxWxH)

2000x1100x1750mm

Weight

950KG



❈ Product Show

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❈ Video Introduction

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SUMWIC Machinery wound core making machine has passed a series of security tests. It has been tested the electric strength test, also known as high-voltage insulation test, water-resistant test, and tests for potential overload and statics.
The mechanical components of SUMWIC Machinery wound core making machine are precisely manufactured. Various kinds of CNC machines are used such as the cutting machine, drilling machine, milling machine, and punching machine.
SUMWIC Machinery rectangular core winding machine is the outcome of comprehensive know-how. It is developed under these several considerations: electric control system, electromagnetism, insulation materials selection, the design of printed circuit boards, and so on.
The safety and quality of SUMWIC Machinery wound core making machine are guaranteed by a series of standards. It has been recognized by domestic standards such as GB 19517-2009, GB 14048-2006, GB 1208-2006, and GB 4208-93.
SUMWIC Machinery rectangular core winding machine has passed comprehensive performance tests. They include durability testing, stability testing, accuracy testing, safety testing, and durability testing.
rectangular core winding machine is highly prized for its high performance and such qualities as distribution transformer winding machine.
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