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SUMWIC Machinery toroid transformer core winding machine wholesale for CT Core

SUMWIC Machinery toroid transformer core winding machine wholesale for CT Core

Product Name
Toroidal Core Winder
Model
RC200-80
Brand Name
SUMWIC
Certificate
CE
Place of Origin
China
Minimum Order Quantity
1 Set
Price
Negotiation
Payment Terms
T/T or L/C
Packing Details
Standard Wooden Packing
Measurement
10.5 CBM
Gross Weight
2420KG
Price
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Pieces
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Application Scope
cut to length line produced by SUMWIC MACHINERY is applied to the following industries.SUMWIC MACHINERY is dedicated to solving your problems and providing you with one-stop and comprehensive solutions.
Company Advantages
1. Every SUMWIC Machinery core cutting machine price is guaranteed by a series of processes including raw material extraction, accurate and rigorous prototyping and regular tests on physical and chemical properties.
2. Our QC team follows international quality standards to check the product quality.
3. The product meets with the industrial safety and quality standards.
4. The product greatly helps reduce waste. It is so accurate that the amount of raw material or workforce used can be reduced, decreasing costs on waste.

❈ Main  Features


RC200-80 Toroidal Core Winder

  • 1)  Automatic feeding, clamping and hooking, winding, cutting and punching, welding and receiving the core with high speed and efficiency.

  • 2)  PLC system and HMI touch screen to control servo motors, moving parts and pneumatic components .

  • 3)  Continuous feeding, adjustable tension, accurate counting, closed-loop monitoring, automatic alarm.

  • 4)  Automatic laser welding with perfect welding spot, and pick up cores by machine hand.

  • 5)  Equipped with lifting platform, leveling unit, deburring unit, tungsten alloy cutting mould and heat exchanger.

  • 6)  Winding Core: ID=Φ40-180mm, OD Max=Φ200mm,Height=20-80mm.

  • 7) Equipped with laser welder, 1 set welder can match upto 1 or 2 or 3 or 4 sets core winders.

❈ Machine  Introduction




SUMWIC Machinery toroid transformer core winding machine wholesale for CT Core-1
Toroidal Core Winder

The automatic core winder for the manufacture of toroidal core made from grain oriented steel or non-oriented steel for small transformers, transmitters, instrument and voltage transformers, chokes and variable voltage transformers. The machine with the highest quality components and materials, and through the application of an advanced design, very significant economies are provided in low running costs, high speed operation and low maintenance.


The machine is equipped with the latest PLC system and HMI touch screen to control the decoiler, winding machine and laser welder. The decoiler feeds the materials to winding machine, the material through the leveling unit, deburring unit, pinch roller unit, then machine hand clamp the sheet and hook it on the mandrel, then the servo motor drive the mandrel to wind sheet into toroidal core, the laser system welds the end layer with perfect welding spot, at last, the mechanical arm pick up the cores automatically.



SUMWIC Machinery toroid transformer core winding machine wholesale for CT Core-2
Laser Welder
The laser welding machine make use of the laser sources to heat and spot weld the electrical sheet, and the nominal power up to 200 watts at fundamental model beam quality. The Laser transferred by 5 meters or 10 meters fiber cable which expand working area of machine, and the weld penetration can be 0.1-1.5mm, more firm welding effect than traditional TIG welder, besides, the supply of energy can be well monitored, regulated and maintained or precisely controlled.



SUMWIC Machinery toroid transformer core winding machine wholesale for CT Core-3
Decoiler

The decoiler is made of high quality steel, match the motor from overseas with small noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the core winder, besides, it can do the positive and negative turn, and the electrical sheet could be back under the negative turn function. The decoiler with expanded function to suitable for the different size sheet coil, and the feeding speed up to 200m/min, the max load is about 100KG.  



SUMWIC Machinery toroid transformer core winding machine wholesale for CT Core-4
PLC system and HIM touch screen

Adopt high performance Panasonic FPΣ Series control system, which be able to generate accurate output pulse, and make the instruction cycle more faster and stable.


The program is designed to integrate sophisticated function to greatly reduce the time used by operator for data input. Besides, the self protecting program for all actions performed by the machine to avoid the damage.



SUMWIC Machinery toroid transformer core winding machine wholesale for CT Core-5

HMI Touch Screen

The entire core making process is being monitored by the encoder, includes feeding, clamping, hooking, winding, winding, cutting, welding and pushing. The movement of the sheets can also be tracked. With the help of welding monitoring technology, the product quality is greatly enhanced to reduce failure and waste.


Using 10 inch Taiwan WEINVIEW HIM touch screen,equipped with the Cortex A8 600MHz CPU, and with clear and user friendly software.


SUMWIC Machinery toroid transformer core winding machine wholesale for CT Core-6
Panasonic Servo Motor and Reducer

RC-Series core winder equipped with five sets Panasonic servo motors to realize the following actions:


First servo motor: it is for the move of moulds, which connect to the ball screw and drive the moulds of cutting and punching front and back on the linear guideway.


Second servo motor: it is for the cutting and hole punch, which connect to the reducer and punching unit, to cut and punch the less than 0.35mm silicon sheet under 2T pressure.


SUMWIC Machinery toroid transformer core winding machine wholesale for CT Core-7

Third servo motor: it is for the winding, which connect to precision reducer, then drive the mandrel to wind the silicon sheet under powerful torque, and with the high positional accuracy.


Fourth servo motor: it is for pushing, which connect to the ball screw and drive the metal plate to close to the core and push the core out.


Fifth servo motor: it is for clamping, which connect to the ball screw and drive the machine hand to clamp the silicon sheet and feed it to the hook on the mandrel.


Equipped with SESAME special reducer from Taiwan, which has high efficiency, lower back lash, and lower noise.


SUMWIC Machinery toroid transformer core winding machine wholesale for CT Core-8
Motion components

Ballscrews consist of a screw spindle and a nut integrated with rolling elements that cycle through a return mechanism. Ballscrews convert rotary motion into linear motion, and are most commonly used in industrial machinery and precision machines.


Hiwin precision ballscrews are made through a grinding process of the screw spindle. Precision ground ballscrews provide high positioning accuracy and repeatability, smooth movement and long service life.


SUMWIC Machinery toroid transformer core winding machine wholesale for CT Core-9
Linear guideways provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.



SUMWIC Machinery toroid transformer core winding machine wholesale for CT Core-10
Pneumatic components
Equipped with the SMC pneumatic components from Japan, and SMC products are designed for precision performance and reliability. It includes all air cylinders, air tube, air connector, solenoid valve, magnetic sensor, precision regulator, exhaust cleaner and filter, etc.



SUMWIC Machinery toroid transformer core winding machine wholesale for CT Core-11
Moulds

Cutting and Punching moulds- It is made of the tungsten alloy to greatly enhance the durability and cutting quality. In addition, the assembly and disassembly of cutting and punching mould can be done without any tools, which will easily replace the moulds.



SUMWIC Machinery toroid transformer core winding machine wholesale for CT Core-12
Mandrel moulds- It is installed on the winding spindle, and the hook pin on the mandrel moulds to hook the silicon sheet. Professional design of mandrel moulds allow the winder to produce toroidal cores efficiently and precisely.



SUMWIC Machinery toroid transformer core winding machine wholesale for CT Core-13
Machine hand

Clamping machine hand: Some of sheets are not smooth or too narrow so that difficult hooking on the mould cause the feeding failure. Therefore the clamping and feeding hand is designed to increase the hooking opportunity.


Receiving machine hand: When the silicon core is completed,the machine hand will receive the core and take it on the chute or conveyor, which avoid the damage or out of shape by the impact.



SUMWIC Machinery toroid transformer core winding machine wholesale for CT Core-14
Heat exchanger
In order to reduce the temperature of the control cabinet, we added the industrial heat exchanger for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.

Company Features
1. Established years ago, SUMWIC MACHINERY CO., LTD has become one of the most effective Chinese manufacturers focused on high-quality core cutting machine price .
2. SUMWIC MACHINERY CO., LTD has been focusing on the development technology of transformer core winding machine.
3. To realize the goal of enhancing customer satisfaction, we train the customer service team in a more professional way to embrace them with professional communicative skills. In the future development, we will adhere to responsible production methods that take into account social and environmental needs and demonstrate our commitment to sustainable development. Call! We insist on integrity. We ensure that the principles of integrity, honesty, quality, and fairness are integrated into our business practices around the world. Call! We have been maintaining the principle of environmental responsibility to partake in environmental conservation and management. For example, we require the production team to store or discharge waste safely and legitimately.

❈ Technical Specification

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A)Toroidal Core Winder


Model

RC50-25

RC100-30

RC150-50

Shape

Toroidal Core

Servo Motor

5

Mandrel Diameter

Ø8- Ø40mm

Ø10- Ø80mm

Ø20- Ø120mm

ID (Min)

Ø8

Ø10

Ø20

OD(Max)

Ø50mm

Ø100mm

Ø150mm

Material Width

5-25mm

5-30mm

10-50mm

Material Thickness

0.18-0.35mm

0.18-0.35mm

0.18-0.35mm

      Accuracy

< 0.1mm

< 0.1mm

< 0.1mm

Voltage

380VAC, 50/60Hz, with wire 4mm2 

PLC

Panasonic

Air pressure

6kgf/cm²

Power

5KW

6KW

8KW

Main Unit Size (LxWxH)

1750x950x1530mm

1800x1000x1530mm

1900x1200x1820mm

Decoiler Size (LxWxH)

1500x750x1410mm

1500x750x1410mm

1500x750x1410mm

Welder Size (LxWxH)

1000x1080x1000mm

1000x1080x1000mm

1000x1080x1000mm

Total Weight

1310KG

1430KG

1550KG

Language

Chinese/English



Model

RC200-80

RC250-100

RC300-120

Shape

Toroidal Core

Servo Motor

5

Mandrel Diameter

Ø40- Ø180mm

Ø40- Ø200mm

Ø80- Ø260mm

ID (Min)

Ø40

Ø40

Ø80

OD(Max)

Ø200mm

Ø250mm

Ø320mm

Material Width

20-80mm

20-100mm

20-120mm

Material Thickness

0.18-0.35mm

0.18-0.35mm

0.18-0.35mm

      Accuracy

< 0.2mm

< 0.3mm

< 0.3mm

Voltage

380VAC, 50/60Hz, with wire 4mm2

PLC

Panasonic

Air pressure

6kgf/cm²

Power

13KW

14KW

15KW

Size (LxWxH)

2300x1500x1760mm

2450x1500x1750mm

2550x1550x1750mm

Decoiler Size (LxWxH)

1910x1320x1130mm

1910x1320x1130mm

1910x1320x1130mm

Welder Size (LxWxH)

1000x1080x1000mm

1000x1080x1000mm

1000x1080x1000mm

Total Weight

2420KG

2500KG

2650KG

Language

Chinese/English

B)Decoiler (Single head)


Model

RC250-100

Type

One Side

Expansion

Manual

Max. Coils OD

1200mm

Expand Range ID

450-508mm (Standard)

Max. Coils Loading

1000kg

Max. Feeding Speed

100m/min

Size (LxWxH)

1910x1320x1130mm

Weight

950KG

C)Laser Welder with Cooler


Model

SL-200

Max. Laser Output

200W

Spot Size

0.1-3.0mm

Welding depth

0.1-1.5mm

Pulse Width

0.1-15ms

Pulse Frequency

0.1-150Hz

Cooling Mode

Water-cooling

Size (LxWxH)

1000x1080x1000mm

Weight

260KG



❈ Product Show

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❈ Video Introduction

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SUMWIC Machinery core cutting machine price is manufactured using automation technology. This decent and functional packaging product helps improve the customer shopping experience
The production process of SUMWIC Machinery transformer core winding machine has been improved by the professional team. With a rope or ribbon, it is comfortable to carry
SUMWIC Machinery transformer core winding machine is crafted by a team of highly skilled technicians. It makes the goods or gifts look more upscale
SUMWIC MACHINERY CO., LTD's transformer core winding machine is chiefly characterized by its fine workmanship and transformer core winding machine. The size, color, and pattern of the product can be customized
With unique design, our transformer core winding machine can satisfy the pursuits of clients to it. This eye-catching product will contribute to marketing and enhancing brand names
The product is not prone to scratch. Its surface is finely treated with to enhance its performance in wear and tear as well as scratch resistance. Based on CMYK and Pantone color card, it does not have color aberration
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