New rectangular core winding machine transformer manufacturers for industry

❈ Main Features

Wound Core Folding Machine

1) Produce DG core, DUO core, Un-cut core, Butt core, Step butt core, Triangle core.
2) More core options and styles allow you to satisfy your customers needs.
3) Produce an unlimited range of sizes. Core dimensions are entered into our software.
4) No more mandrels to make, store, find, fit or get wrong.
5) Smaller, lighter, reduced production floor space.
6) Lower core loss compared to C Cores, E&I and Strip Laminations.
7) Wound Core Folding Machine for transformer core, and cover up to the sheet width 20-200mm, thickness 0.18-0.50mm, length accuracy ± 0.1mm.

❈ Machine Introduction:

SUMWIC Machinery transformer rectangular core winding machine manufacturers for industry-1

Wound Core Folding Machine

SCF-200 Wound Core Folding Machine mainly use in producing rectangular core, such as Butt core, DDG core, DUO core, Un-cut core and Gapped core, it equipped with the latest computer system and servo driver to control the feeding unit, folding unit and cutting unit, and it can process the strip up to 200mm.

For Distribution Transformers, Unicore Technology provides a highly flexible, accurate and reliable production system with all the inherent advantages of wound core technology, such as very low core loss, fast assembly and high output relative to capital investment.

SUMWIC Machinery transformer rectangular core winding machine manufacturers for industry-2

Decoiler

The decoiler is made of high quality steel, match the motor from overseas with small noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the core winder, besides, it can do the positive and negative turn, and the electrical sheet could be back under the negative turn function. The decoiler with expanded function to suitable for the different size sheet coil.

SUMWIC Machinery transformer rectangular core winding machine manufacturers for industry-3

Industrial Computer Control System

Equipped with industrial computer control system instead of the traditional PLC system, which is more powerful, and the arithmetic speed is more faster. The function could be added greatly because of the enormous memory, besides, the software can be updated faster and convenient. This level of industrial computer can withstand bad environment such as high/low temperature or vibration.

Open the computer, user could choose the core type or angle type according to the requirements, then input the size, the computer could calculate the size of core, the class number, sheet number and the space.

In order to make the production convenient, the computer could store 20 groups core size, and user could get it from the computer easily.

SUMWIC Machinery transformer rectangular core winding machine manufacturers for industry-4

Panasonic Servo Motor

SCF-200 Wound Core Folding Machine equipped with four sets Panasonic servo motors to realize the following actions:

First servo motor: it is for the feeding roller unit, which connect to the reducer and roller, to accurately feed the materials to different position for processing.

Second servo motor: it is for folding, which supply the power for fold cutter, and could adjust the folding angle by change the mechanical travel.

Third servo motor: it is for the cutting, which connect to precision reducer, then drive the tungsten carbide cutter to cut materials.

SUMWIC Machinery transformer rectangular core winding machine manufacturers for industry-5

SESAME Reducer

Equipped with SESAME special reducer from Taiwan, which has high efficiency, lower back lash, and lower noise.

SUMWIC Machinery transformer rectangular core winding machine manufacturers for industry-6

Motion Components

Ballscrews: consist of a screw spindle and a nut integrated with rolling elements that cycle through a return mechanism. Ballscrews convert rotary motion into linear motion, and are most commonly used in industrial machinery and precision machines.

Hiwin precision ballscrews are made through a grinding process of the screw spindle. Precision ground ballscrews provide high positioning accuracy and repeatability, smooth movement and long service life.

Linear guideways: provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.

SUMWIC Machinery transformer rectangular core winding machine manufacturers for industry-7

Tungsten Carbide Tools

The folding tools and cutter both are made of the tungsten carbide material with good abrasive resistance, besides, it has good resistance to elevated temperature which improved the cutting speed. The tungsten carbide cutter edge is more sharpper then other cutter, so the sheet is more orderly.

SUMWIC Machinery transformer rectangular core winding machine manufacturers for industry-8

Heat Exchanger

In order to reduce the temperature of the control cabinet, we added the industrial heat exchanger for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.

Company Features
1. So far, SUMWIC MACHINERY CO., LTD has developed into a leading manufacturer of rectangular core winding machine. SUMWIC MACHINERY CO., LTD strictly implements AQL international quality inspection standards.
2. With a large scale of wound core making machine development technology labs, SUMWIC Machinery enjoys great reputation for its high quality products.
3. Advanced equipment, sophisticated technology, high quality service is SUMWIC MACHINERY CO., LTD's guarantee. We have a clear and targeted aim for our company's future. We will work shoulder-to-shoulder with our clients and help them thrive on change. We will grow stronger through the challenges.

❈ Technical parameters

A)Wound Core Folding Machine

Model	SCF-200	SCF-400
Material Width	20~200 mm	20~400 mm
Material Thickness	0.18 ~ 0.50 mm	0.18 ~ 0.50 mm
Speed	0-120m/min	0-120m/min
Accuracy	±0.1 mm	±0.1 mm
Panasonic Servo Motor	3	3
Corner Angle	30°, 45°, 60°	30°, 45°, 60°
Initial CNR(Min)	3mm	3mm
Window Length(Min)	60mm	60mm
Window Width(Min)	30mm	30mm
Industrial Computer	1	1
Voltage	380VAC, 50/60Hz or Optional	380VAC, 50/60Hz or Optional
Capacity	4 KW	6KW
Power Consumption	1.0KWH	1.5KWH
Language	Chinese/English	Chinese/English
Machine Size (LxWxH)	1100 x 1200 x1800 mm	1200 x 1350 x1850 mm
Package Size (LxWxH)	1400 x 1500 x2100 mm	1500 x 1650 x2200 mm
Weight	1050 kg	1250KG

B)Decoiler

Model	SCF-200
Max. Material OD	1200mm
Expand Range ID	450-508mm(Standard)
Max. Loading	2000kg
Max. Feeding Speed	80m/min
Machine Size (LxWxH)	1700x800x1350mm
Package Size (LxWxH)	2000x1100x1750mm
Weight	950KG

❈ Product Show

❈ Video Introduction

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In order to draw definitive conclusions about the features of SUMWIC Machinery core winding machine, various tests must be performed. These range from tests on moisture resistance, bending resistance and impact resistance.

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The production of SUMWIC Machinery wound core making machine meets the mandatory regulations stipulated in the national standards. All of its metal ingredients such as mercury and lead are guaranteed to be controlled in a safe limit.

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SUMWIC Machinery rectangular core winding machine is of reasonable design. It is created with high adaptability and functionality for different phone models by the in-house designers.

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SUMWIC Machinery rectangular core winding machine conform to a variety of security standards for the electric appliance. Its water-proof, anti-vibration, moisture-resistant, and impact-resistant performance all meet relevant requirements.

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SUMWIC Machinery core winding machine will be tested adopting a series of standards. Its mechanical parts, materials, and the whole structure will be tested to check their mechanical properties and defections.

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All parts of core winding machine is in their good status and make it for high performance.

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SUMWIC Machinery transformer rectangular core winding machine manufacturers for industry

❈ Main Features

Wound Core Folding Machine

❈ Machine Introduction:

❈ Technical parameters

A)Wound Core Folding Machine

B)Decoiler

❈ Product Show

❈ Video Introduction