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SUMWIC Machinery Wholesale plastic core cutting machine Suppliers for distribution transformer

SUMWIC Machinery Wholesale plastic core cutting machine Suppliers for distribution transformer

Product Name
Step Lap Core Cutting Line
Model
SCRV-420
Brand Name
SUMWIC
Certificate
CE
Place of Origin
China
Minimum Order Quantity
1 Set
Price
Negotiation
Payment Terms
T/T or L/C
Packing Details
Standard Package
Measurement
32CBM
Gross Weight
5850KG
Price
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Quantity Needed:
Pieces
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Company Advantages
1. All the processes of SUMWIC Machinery plastic core cutting machine are conducted smoothly with advanced facility manned with highly qualified professionals. Most of SUMWIC winding machines feature off-power memory retention
2. Through collaborative innovation, and joint promotion in plastic core cutting machine field, SUMWIC MACHINERY CO., LTD has created new market highlights. Overall reinforcement layer of SUMWIC machines make it able to suit all kinds of harsh environment
3. This product has high tensile strength and low bending stiffness. The adopted materials allow for large reversible elastic deformations. SUMWIC winding machine is equipped with high-performance German Siemens control systems
4. The product features high energy efficiency. Using the latest electromagnetic control technology which increases its power and balances the voltage, the product achieves significant energy-saving efficiency. With German Siemens HIM touch screens, SUMWIC machine achieves improved image display
5. This product provides fine graphics which are printed effectively and in the most visually appealing way whether it is in Litho, Flexo or Digital print format. SUMWIC machines present features such as quick responding speed and high suitability

❈ Main  Features


Step-Lap Core Cutting Line

  • 1)  Automatic Step-Lap cutting line for transformer core, and cover up to the sheet width 40-420mm.

  • 2)  Automatic Feeding, Hole Punch, Two V-Notch, Swing Shear Cutting ,Two Machine Arms receiving. 

  • 3)  Fully electric running with lower noise and energy conservation.

  • 4)  Compact design better than traditional machine, less floor space for installation.

  • 5)  Process all kind of transformer laminations. Vertical Step-Lap (3/5/7 Steps), Hybrid Step-Lap (3/5/7 Steps), Horizontal Step-Lap (3/4/5/6/7 Steps).

  • 6)  Panasonic (Japan) servo motor and computer system, imported servo reducer, ball screw, linear guide and bearings.

  • 7)  High Precision with Tolerance +/- 0.10mm, cutting speed more than 70pcs/min.

❈ Machine Introduction:




SUMWIC Machinery Wholesale plastic core cutting machine Suppliers for distribution transformer-1
Main Unit

SCRV-420 step lap cutting line have been designed and built by SUMWIC company, we use the good quality accessories with famous brand, includes Panasonic servo system and PLC (Japan), Servo Reducer(Taiwan), ball screw and linear guideway from Germany and Taiwan, other SMC Pneumatic components and electrical components from Japan. Automatically cut side leg, York and center leg with high precision and high performance.



SUMWIC Machinery Wholesale plastic core cutting machine Suppliers for distribution transformer-2
Stacker
The stacker has the table of left and right, it will be automatically taken and stowed by the magnetic arms. The table could be moved up and down by the motor. The movement of the table will be controlled automatically by the main computer, when produce.



SUMWIC Machinery Wholesale plastic core cutting machine Suppliers for distribution transformer-3
Decoiler

The decoiler is made of high quality steel, match the motor from overseas with lower noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the main unit, besides, it could forward and reverse the raw material , and the electrical sheet could be back by reverse function. The decoiler with expanded function which is suitable for the different size sheet coil, and the feeding speed up to 80m/min, the max load is about 2000KG.  



SUMWIC Machinery Wholesale plastic core cutting machine Suppliers for distribution transformer-4
PLC and HMI Touch Screen

Equipped with high performance Panasonic FP Series control system, which be able to generate accurate output pulse, and make the instruction cycle more faster and stable. The program is designed to integrate sophisticated function to greatly reduce the time used by operator for data input. Besides, the self protecting program for all actions performed by the machine to avoid the damage.


Using 15 inch Taiwan WEINVIEW HIM touch screen, equipped with the ARM9 400MHz CPU, and with clear and user friendly software, which boost the data processing and image display.


SUMWIC Machinery Wholesale plastic core cutting machine Suppliers for distribution transformer-5
12 Panasonic Servo Motor and Reducer

SCRV Series Step-lap core cutting line equipped with 12 Pcs Panasonic servo motors to realize the corresponding action.


High-speed communication of 5Mbpulse/s achieves ultra-high-precision position control. It is faster and more stable than the traditional 500Kbpulse/s. It also greatly reduces the problem of interference between axis and axis.


Equipped with SESAME special reducer from Taiwan, which has high efficiency, lower back lash, and lower noise. Besides, the design structure is more compact with light weight.


SUMWIC Machinery Wholesale plastic core cutting machine Suppliers for distribution transformer-6
Motion Components

Ballscrews: consist of a screw spindle and a nut integrated with rolling elements that cycle through a return mechanism. Ballscrews convert rotary motion into linear motion, and are most commonly used in industrial machinery and precision machines. Hiwin precision ballscrews are made through a grinding process of the screw spindle. Precision ground ballscrews provide high positioning accuracy and repeatability, smooth movement and long service life.


Linear guideways: provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.


SUMWIC Machinery Wholesale plastic core cutting machine Suppliers for distribution transformer-7
Swing Shear Unit

Using Sumitomo servo reducer with zero backlash, which ensure the swing unit to accurately rotate with high efficiency and less vibration. The cutter be made of the tungsten carbide material with good abrasive resistance, besides, it has good resistance to elevated temperature which improved the cutting speed.


SUMWIC Machinery Wholesale plastic core cutting machine Suppliers for distribution transformer-8
Hole Punch Unit

The hole-punch unit add the move function,which is easier to adjust the center position of raw material. Besides, the eccentric hole punch function is added which could adjust the distance freely, and thus increased the diversity of lamination sheet and enriched the production line, furthermore, it makes the replacement of moulds more convenient and faster.


SUMWIC Machinery Wholesale plastic core cutting machine Suppliers for distribution transformer-9
Dual V-notch Unit

The step lap core cutting machine use the unique design of dual V- notch unit and rotary shear unit, which could greatly shorten the length of the production line, and realize the multi-functional high speed cutting, meanwhile, it can notch different shape of silicon sheet, so that meets the design requirements of different transformer.


SUMWIC Machinery Wholesale plastic core cutting machine Suppliers for distribution transformer-10
Air-conditioner

In order to reduce the temperature of the control cabinet, we added the industrial air-conditioner for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.


SUMWIC Machinery Wholesale plastic core cutting machine Suppliers for distribution transformer-11
Other Unit

The machine added the grating sensor on two side of the shear, to improve the safety of operation. Besides, we also added the anti-locking device to make the material feed smoothly, which reduce the damage of feeding roller, servo motor and reducer,


Company Features
1. With its advanced production equipment, SUMWIC MACHINERY CO., LTD's production quality is up to the international standards.
2. SUMWIC Machinery highly values every detail during cooperation with customers. Contact!

❈ Technical Specification

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A)Step Lap Core Cutting Machine


Model

SCRV-300

SCRV-420

Material Width

30~300 mm

40~420 mm

Material Thickness

0.18 ~ 0.50 mm

0.18 ~ 0.50 mm

Hole Size

Ø 6 ~ Ø 25mm

Ø 6 ~ Ø 25mm

Speed

0-120m/min

0-120m/min

Accuracy

±0.1 mm (<1000mm)

±0.1 mm (<1000mm)

Burrs

≤0.02mm

≤0.02mm

Panasonic Servo Motor

12 Sets

12 Sets

Hole Punch

1

1

V-Notch

2

2

Swing Shear

1

1

Magnetic Arm

2

2

Voltage

380VAC, 50/60Hz or Optional

380VAC, 50/60Hz or Optional

Capacity

22 KW

26KW

Power Consumption

1.5KWH

2KWH

Language

Chinese/English

Chinese/English

 Size (LxWxH)

Main Unit: 2400 x 1250 x1700 mm

Main Unit: 3500 x 1500 x1700 mm

Stacker: 2600 x 1300 x1400 mm

Stacker: 3200 x 1600 x1400 mm

Decoiler: 1640x 900 x 1400 mm

Decoiler:1640x 1400 x 1600 mm

 Weight

Main Unit: 3200 kg

Main Unit:4250 kg

Stacker:  1250kg

Stacker:  1500kg

Decoiler: 1200kg

Decoiler: 1200kg

Floor Space

8.5x2m

10x2m



B)Decoiler


Model

SCRV-300

Type

Single head

Expansion

Powered

Max. Coils OD

1200mm

Expand Range ID

450-508mm (Standard)

Max. Coils Loading

2000kg

Max. Feeding Speed

80m/min

Size (LxWxH)

1640x900x1400mm

Weight

1200KG



❈ Product Show

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❈ Video Introduction

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Since its inception, the company has always adhered to the business tenet of "establishing a business with science and technology, standardizing management, seeking efficiency, and being honest and trustworthy". We sincerely welcome customers from all over the world and from home and abroad to negotiate and order.
We insist on using advanced concepts and exquisite craftsmanship to process plastic core cutting machine, so that plastic core cutting machine not only has a reasonable structure, but also has excellent performance, both aesthetics and practicality, high quality, and can meet customers' high requirements demand for quality products.
SUMWIC MACHINERY CO., LTD There are modern workshops, standardized production workshops, automated production equipment, strict quality inspection system, etc., which can ensure that all core cutting line produced by our company are of qualified and high quality.
The company has been engaged in the production and sales of plastic core cutting machine for many years, and has accumulated rich experience in production and management. The products produced are thick in materials, fine in workmanship, high in quality, beautiful and practical.
SUMWIC MACHINERY CO., LTD's core cutting line uses high-quality materials, and the overall product has a texture, coupled with professional structural design, not only stable performance, high quality, but also easy daily maintenance and care.
It has important fabric properties to maintain thermal comfort, such as air permeability, water or moisture (steam) permeability/transport and heat transfer.
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