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Top rectangular core winding machine or factory for industry

Top rectangular core winding machine or factory for industry
  • Top rectangular core winding machine or factory for industry
  • Top rectangular core winding machine or factory for industry
  • Top rectangular core winding machine or factory for industry
  • Top rectangular core winding machine or factory for industry
  • Top rectangular core winding machine or factory for industry
  • Top rectangular core winding machine or factory for industry
  • Top rectangular core winding machine or factory for industry
  • Top rectangular core winding machine or factory for industry
  • Top rectangular core winding machine or factory for industry

Top rectangular core winding machine or factory for industry

❈ Main  Features
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Company Advantages
1. All SUMWIC Machinery rectangular core winding machine are 100% visually inspected. The QC engineers continuously take random samples for detailed computerized dimensional and material compound analysis. CNC micro-computer controller allows easier parameters setting on SUMWIC machine
2. The use of this product means saving time and labor costs. Thanks to its high efficiency, it can quickly finish tasks that people can not do. SUMWIC machines sell good in US, UK, Canada,Korea, Poland, Taiwan, Singapore, India, etc
3. It has good strength. Its elements are strong enough to sustain all the forces it is designed for so that it is not damaged or permanently deformed during its lifetime. With German Siemens HIM touch screens, SUMWIC machine achieves improved image display
4. It has a fine hardness. It has good cracking proof capacity and is not easy to deform due to the cold stamping process during production. Most of SUMWIC winding machines feature off-power memory retention

❈ Main  Features


Wound Core Folding Machine

  • 1)  Produce DG core, DUO core, Un-cut core, Butt core, Step butt core, Triangle core.

  • 2)  More core options and styles allow you to satisfy your customers needs.

  • 3)  Produce an unlimited range of sizes. Core dimensions are entered into our software.

  • 4)  No more mandrels to make, store, find, fit or get wrong.

  • 5)  Smaller, lighter, reduced production floor space.

  • 6)  Lower core loss compared to C Cores, E&I and Strip Laminations.

  • 7)  Wound Core Folding Machine for transformer core, and cover up to the sheet width 20-200mm, thickness 0.18-0.50mm, length accuracy ± 0.1mm.

❈ Machine Introduction:




Top rectangular core winding machine or factory for industry-1
Wound Core Folding Machine

SCF-200 Wound Core Folding Machine mainly use in producing rectangular core, such as Butt core, DDG core, DUO core, Un-cut core and Gapped core, it equipped with the latest computer system and servo driver to control the feeding unit, folding unit and cutting unit, and it can process the strip up to 200mm.


For Distribution Transformers, Unicore Technology provides a highly flexible, accurate and reliable production system with all the inherent advantages of wound core technology, such as very low core loss, fast assembly and high output relative to capital investment.



Top rectangular core winding machine or factory for industry-2
Decoiler
The decoiler is made of high quality steel, match the motor from overseas with small noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the core winder, besides, it can do the positive and negative turn, and the electrical sheet could be back under the negative turn function. The decoiler with expanded function to suitable for the different size sheet coil.



Top rectangular core winding machine or factory for industry-3
Industrial Computer Control System

Equipped with industrial computer control system instead of the traditional PLC system, which is more powerful, and the arithmetic speed is more faster. The function could be added greatly because of the enormous memory, besides, the software can be updated faster and convenient. This level of industrial computer can withstand bad environment such as high/low temperature or vibration.


Open the computer, user could choose the core type or angle type according to the requirements, then input the size, the computer could calculate the size of core, the class number, sheet number and the space.


In order to make the production convenient, the computer could store 20 groups core size, and user could get it from the computer easily.



Top rectangular core winding machine or factory for industry-4
Panasonic Servo Motor

SCF-200 Wound Core Folding Machine equipped with four sets Panasonic servo motors to realize the following actions: 


First servo motor: it is for the feeding roller unit, which connect to the reducer and roller, to accurately feed the materials to different position for processing.


Second servo motor: it is for folding, which supply the power for fold cutter, and could adjust the folding angle by change the mechanical travel. 


Third servo motor: it is for the cutting, which connect to precision reducer, then drive the tungsten carbide cutter to cut materials.


Top rectangular core winding machine or factory for industry-5
SESAME Reducer

Equipped with SESAME special reducer from Taiwan, which has high efficiency, lower back lash, and lower noise.


Top rectangular core winding machine or factory for industry-6
Motion Components

Ballscrews: consist of a screw spindle and a nut integrated with rolling elements that cycle through a return mechanism. Ballscrews convert rotary motion into linear motion, and are most commonly used in industrial machinery and precision machines.


Hiwin precision ballscrews are made through a grinding process of the screw spindle. Precision ground ballscrews provide high positioning accuracy and repeatability, smooth movement and long service life.


Linear guideways: provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.


Top rectangular core winding machine or factory for industry-7
Tungsten Carbide Tools
The folding tools and cutter both are made of the tungsten carbide material with good abrasive resistance, besides, it has good resistance to elevated temperature which improved the cutting speed. The tungsten carbide cutter edge is more sharpper then other cutter, so the sheet is more orderly. 


Top rectangular core winding machine or factory for industry-8
Heat Exchanger
In order to reduce the temperature of the control cabinet, we added the industrial heat exchanger for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.

Company Features
1. SUMWIC Machinery appreciates a great reputation at home and overseas.
2. SUMWIC Machinery's technology is of professional level.
3. As a market leader in rectangular core winding machine industry, SUMWIC Machinery delivers superior services in areas of core winding machine . Contact us!

❈ Technical parameters

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A)Wound Core Folding Machine


Model

SCF-200

SCF-400

Material Width

20~200 mm

20~400 mm

Material Thickness

0.18 ~ 0.50 mm

0.18 ~ 0.50 mm

Speed

0-120m/min

0-120m/min

Accuracy

±0.1 mm

±0.1 mm

Panasonic Servo Motor

3

3

Corner Angle

30°,  45°,  60°

30°,  45°,  60°

Initial CNR(Min)

3mm

3mm

Window Length(Min)

60mm

60mm

Window Width(Min)

30mm

30mm

Industrial Computer

1

1

Voltage

380VAC, 50/60Hz or Optional

380VAC, 50/60Hz or Optional

Capacity

4 KW

6KW

Power Consumption

1.0KWH

1.5KWH

Language

Chinese/English

Chinese/English

Machine Size (LxWxH)

1100 x 1200 x1800 mm

1200 x 1350 x1850 mm

Package Size (LxWxH)

1400 x 1500 x2100 mm

1500 x 1650 x2200 mm

Weight

1050 kg

             1250KG



B)Decoiler


Model

SCF-200

Max. Material OD

1200mm

Expand Range ID

450-508mm(Standard)

Max. Loading

2000kg

Max. Feeding Speed

80m/min

Machine Size (LxWxH)

1700x800x1350mm

Package Size (LxWxH)

2000x1100x1750mm

Weight

950KG



❈ Product Show

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❈ Video Introduction

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Each production procedure of SUMWIC Machinery core winding machine is well-controlled by professional QC team. This product has a high level of purity
SUMWIC Machinery rectangular core winding machine is constructed using advanced techniques.
Superior and efficient performance of our core winding machine shows its an ideal choice for you. It shows stable chemical performance even in extreme conditions
The manufacturing process for SUMWIC Machinery core winding machine has time and technology constrains. This product is best suitable for chemical packing
The outstanding appearance of SUMWIC Machinery rectangular core winding machine is designed by professional designers. It has a wide range of working temperatures
The quality oversight of qualification activities in manufacturing area is emphasized. This product has met the stringent safety requirements
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