Core Winding Machine Manufacture | Wound Core Making Machine With Steps...

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Automatic Transformer Core Cutting Machine for Step-Lap Core SCRV-440

Product Advantage

Next, the details of are shown for you.
's gains a high market share for the following advantages.
The series is available in a wide range of types and specifications.
SUMWIC MACHINERY CO., LTD is a company in . We are mainly engaged in R&D and production of .
This product is in compliance with the highest quality standards. SUMWIC winding machine features strong anti-interference ability.
has always paid great attention to honesty and quality during many years of development. Now we enjoy a good reputation and corporate image in the industry and have many honors.
is mainly used in the following industries and fields.
believes that an excellent team is a soul for an enterprise's development. For many years, we have been recruiting talents and elites to build a management team with modern quality and high work efficiency. The team members work together to lead a healthy and efficient development for our company.

Enterprise Strength

To guarantee efficient and orderly development, runs a scientific quality management system. Moreover, technical support will be provided by our talents team who consists of many industry experts.
strives to provide professional services to meet customer demand and create great value for customers.
In the future, will carry forward the enterprise spirit of 'strictly discipline yourself and treat others with tolerance'. During the development, we also follow the business philosophy of 'customer first, quality first'. We strive to build a leading brand in the industry and promote the healthy and orderly development of the industry. We do that by taking sci-tech as the method, by taking the market as the guide and by taking talents as the basis.
was founded in . We have adhered to sincerity-based management and mutual benefit in the development for years. Now we enjoy a good reputation and an excellent corporate image in the industry.
has a huge sales network in China, covering South China, North China, East China, and other regions.

Application Scope

developed by is widely used, mainly in the following scenes. provides comprehensive and reasonable solutions based on customer's specific situations and needs.

Company Advantages
1. SUMWIC machine greatly reduces the operator time spent on data entry. With the help of SUMWIC Machinery transformer core machine, we are offering these products in various attractive designs, patterns, colors, sizes and finishes as per the variegated demands of SUMWIC Machinery valuable clients.
2. The roll spool of SUMWIC winding machine adopts step-servo motor. We are affianced in offering an admirable quality transformer core winding.
3. SUMWIC winding machine features excessive speed tracking and the calibration of the speed. In addition, we present this product in different designs and sizes that meet on patrons demand.
4. SUMWIC MACHINERY CO., LTD thinks highly of the performance of ferrite core transformer winding machine which is used to be economical and eco-friendly. CNC micro-computer controller allows easier parameters setting on SUMWIC machine
5. transformer winding machine have adopted wound core machine concept. It absorbed some ideas of excellence from distribution transformer winding machine, and have eliminated weak point. SUMWIC machines are less sensitive to external power fluctuation
6. Products by SUMWIC MACHINERY CO., LTD are of excellent core winding machine performance. Overall reinforcement layer of SUMWIC machines make it able to suit all kinds of harsh environment
7. SUMWIC machines present features such as quick responding speed and high suitability. good environment of production zone and workshop is one of the conditions for improving the transformer core design,wound core making machine quality.
8. SUMWIC winding machine can adjust the winding speed automatically to the most steady state. SUMWIC Machinery sets deep root in wound core transformer,wound core winding machine market successfully mainly for its high quality.
9. Imported high-quality parts are adapted for SUMWIC machines. SUMWIC Machinery's sophisticated manufacturing capabilities and technical selling point make SUMWIC Machinery's leading sale performance.

❈ Main Features

Wound Core Winding Machine

1) Automatic feeding, guiding, wrapping, winding and cutting.
2) Germany Siemens control system and HMI with high arithmetic speed and powerful functions.
3) Produce both distributed gap core and toroidal core.
4) With vertical 2-9 steps, 1-3 pieces per step.
5) The gas size and feed speed can be adjustable on the HMI.
6) The less labour and less errors by auto wrapping technology.
7) Equipped with tungsten steel cutting units to improve the durability.
8) SMC (Japan) pneumatic components, other electrical components from Europe and Japan.
9) Germany Siemens servo motor , imported servo reducer, linear guideway and bearings.
10) Winding core: OD(Max)=Ø1400mm , Height=100-400mm.

❈ Machine Introduction:

Wound Core Winding Machine

The RCW1400-400 Wound Core Winding Machine is designed and built for the production of toroidal core, toroidal wound core with gap or step-lap, it equipped with the latest computer system and servo drive to control the feed, the cut and winding mechanisms, and it can process the strip up to 400 mm, Max core OD up to 1400mm.

For Distribution Transformers provides a highly flexible, accurate and reliable production system with all the inherent advantages of wound core technology, such as very low core loss, fast assembly and high output relative to capital investment.

Decoiler

The decoiler is made of high quality steel, match the motor from overseas with small noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the core winder, besides, it can do the positive and negative turn, and the electrical sheet could be back under the negative turn function. The decoiler with expanded function to suitable for the different size sheet coil.

PLC and HMI

Equipped with high performance Germany Siemens control system, which be able to generate accurate output pulse, and make the instruction cycle more faster and stable. The program is designed to integrate sophisticated function to greatly reduce the time used by operator for data input. Besides, the self protecting program for all actions performed by the machine to avoid the damage.

Using 12 inch Germany Siemens HIM touch screen, and with clear and user friendly software, which boost the data processing and image display.

Siemens Servo Motor

RCW-series Wound Core Winding Machine equipped with three sets Siemens servo motors to realize the following actions:

First servo motor: it is for the feeding roller unit, which connect to the reducer and roller, to accurately feed the materials to different position for processing.

Second servo motor: it is for the cutting, which connect to precision reducer, then drive the tungsten carbide cutter to cut materials.

Third servo motor: it is for winding, the belt drive the main shaft, the torque is strong and the positional accuracy is high.

Motion Components

Linear guideways: provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.

Tungsten Carbide Tools

The cutting tools is made of the tungsten carbide material with good abrasive resistance, besides, it has good resistance to elevated temperature which improved the cutting speed. The tungsten carbide cutter edge is more sharpper then other cutter, so the sheet is more orderly.

Heat Exchanger

In order to reduce the temperature of the control cabinet, we added the industrial heat exchanger for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.

Company Features
1. With the company's experience and ability, SUMWIC MACHINERY CO., LTD designs and provides cost-effective transformer winding machine. - SUMWIC Machinery is an influential core winding machine supplier. - SUMWIC MACHINERY CO., LTD is engaged in production and sales of transformer core design and is globally well recognized.
2. With advanced technology and equipment, SUMWIC MACHINERY CO., LTD gains a high reputation among all other businesses in the circle. - The transformer core machine technology in SUMWIC MACHINERY CO., LTD achieves high quality for wound core transformer. - Our transformer winding machine has successfully passed the certificates of transformer core winding.
3. SUMWIC MACHINERY CO., LTD will stand at a new historical starting point and strive to build SUMWIC MACHINERY CO., LTD into a competitive brand. Inquiry! - SUMWIC MACHINERY CO., LTD aims to make the global provider of core winding machine. Inquiry! - At SUMWIC MACHINERY CO., LTD, you can get quality assurance and professional service. Inquiry!

❈ Technical parameters

A) Wound Core Winding Machine

Model	RCW800-250	RCW1400-400
Material Width	40~250 mm	100~400 mm
Mandrel Diameter	Φ120-750 mm	Φ150-1350 mm
Max. Core OD	Φ800 mm	Φ1400 mm
Material Thickness	0.18 ~ 0.50 mm	0.18 ~ 0.50 mm
Speed	0-80m/min	0-80m/min
Accuracy	<0.5mm	<0.5mm
Servo Motor	3	3
Decoiler	1	1
Voltage	380VAC, 50/60Hz or Optional	380VAC, 50/60Hz or Optional
Capacity	10 KW	15KW
Power Consumption	2 KWH	3 KWH
Language	Chinese/English	Chinese/English
Size (LxWxH)	2500 x 1200 x1700 mm	3600 x 1400 x1800 mm
Weight	1950 kg	2580 kg

B)Decoiler

Model	RCW1400-400
Max. Material OD	1200mm
Expand Range ID	450-508mm(Standard)
Max. Loading	1000kg
Max. Feeding Speed	80m/min
Machine Size (LxWxH)	1700x800x1350mm
Package Size (LxWxH)	2000x1100x1750mm
Weight	950KG