automatic core winding machine opens adjustable for factory

❈ Main Features

Wound Core Winding Machine

1) Automatic feeding, guiding, wrapping, winding and cutting.
2) Germany Siemens control system and HMI with high arithmetic speed and powerful functions.
3) Produce both distributed gap core and toroidal core.
4) With vertical 2-9 steps, 1-3 pieces per step.
5) The gas size and feed speed can be adjustable on the HMI.
6) The less labour and less errors by auto wrapping technology.
7) Equipped with tungsten steel cutting units to improve the durability.
8) SMC (Japan) pneumatic components, other electrical components from Europe and Japan.
9) Germany Siemens servo motor , imported servo reducer, linear guideway and bearings.
10) Winding core: OD(Max)=Ø800mm , Height=40-250mm.

❈ Machine Introduction:

automatic core winding machine opens adjustable for factory-1

Wound Core Winding Machine

The RCW800-250 Wound Core Winding Machine is designed and built for the production of toroidal core, toroidal wound core with gap or step-lap, it equipped with the latest computer system and servo drive to control the feed, the cut and winding mechanisms, and it can process the strip up to 250 mm, Max core OD up to 800mm.

For Distribution Transformers provides a highly flexible, accurate and reliable production system with all the inherent advantages of wound core technology, such as very low core loss, fast assembly and high output relative to capital investment.

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Decoiler

The decoiler is made of high quality steel, match the motor from overseas with small noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the core winder, besides, it can do the positive and negative turn, and the electrical sheet could be back under the negative turn function. The decoiler with expanded function to suitable for the different size sheet coil.

automatic core winding machine opens adjustable for factory-3

PLC and HMI

Equipped with high performance Germany Siemens control system, which be able to generate accurate output pulse, and make the instruction cycle more faster and stable. The program is designed to integrate sophisticated function to greatly reduce the time used by operator for data input. Besides, the self protecting program for all actions performed by the machine to avoid the damage.

Using 12 inch Germany Siemens HIM touch screen, and with clear and user friendly software, which boost the data processing and image display.

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Siemens Servo Motor

RCW-series Wound Core Winding Machine equipped with three sets Siemens servo motors to realize the following actions:

First servo motor: it is for the feeding roller unit, which connect to the reducer and roller, to accurately feed the materials to different position for processing.

Second servo motor: it is for the cutting, which connect to precision reducer, then drive the tungsten carbide cutter to cut materials.

Third servo motor: it is for winding, the belt drive the main shaft, the torque is strong and the positional accuracy is high

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Motion Components

Linear guideways: provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.

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Tungsten Carbide Tools

The cutting tools is made of the tungsten carbide material with good abrasive resistance, besides, it has good resistance to elevated temperature which improved the cutting speed. The tungsten carbide cutter edge is more sharpper then other cutter, so the sheet is more orderly.

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Heat Exchanger

In order to reduce the temperature of the control cabinet, we added the industrial heat exchanger for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.

Company Features
1. SUMWIC MACHINERY CO., LTD is mainly engaged in the research and development, production and sales of distribution transformer winding machine . We have become very prestigious in this industry.
2. Our factory operates from a state-of-the-art production facility designed and constructed specifically for the high volume manufacture of our diverse range of products.
3. Based on the idea of core winding machine , SUMWIC Machinery has always been standing at the strategic height to push forward implementation of the plans. Please contact. SUMWIC MACHINERY CO., LTD has redoubled its efforts to develop next-generation technologies and services to continuously benefit customers. Please contact.

❈ Technical parameters

A) Wound Core Winding Machine

Model	RCW800-250	RCW1400-400
Material Width	40~250 mm	100~400 mm
Mandrel Diameter	Φ120-750 mm	Φ150-1350 mm
Max. Core OD	Φ800 mm	Φ1400 mm
Material Thickness	0.18 ~ 0.50 mm	0.18 ~ 0.50 mm
Speed	0-80m/min	0-80m/min
Accuracy	<0.5mm	<0.5mm
Servo Motor	3	3
Decoiler	1	1
Voltage	380VAC, 50/60Hz or Optional	380VAC, 50/60Hz or Optional
Capacity	10 KW	15KW
Power Consumption	2 KWH	3 KWH
Language	Chinese/English	Chinese/English
Size (LxWxH)	2500 x 1200 x1700 mm	3600 x 1400 x1800 mm
Weight	1950 kg	2580 kg

B)Decoiler

Model	RCW800-250
Max. Material OD	1200mm
Expand Range ID	450-508mm(Standard)
Max. Loading	1000kg
Max. Feeding Speed	80m/min
Machine Size (LxWxH)	1700x800x1350mm
Package Size (LxWxH)	2000x1100x1750mm
Weight	950KG

❈ Product Show

❈ Video Introduction

k******c

The production of SUMWIC Machinery distribution transformer winding machine is divided into several phases including CNC cutting, turning, milling, welding, parts inspections, and assembly. Hicool's opticlimate packaged unit is exported to East Europe, the Middle East and South Africa

z******p

SUMWIC Machinery distribution transformer winding machine is manufactured with high-quality standards. It is tested in terms of leak resistance, lubrication, and chemical corrosion resistance to meet the requirements in the mechanical seal industry. Opticlimate two-stage evaporation system has a low noise design

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SUMWIC Machinery core winding machine has to undergo a conformity assessment to demonstrate that it meets legal medical requirements to ensure it is safe and performs as intended. Opticlimate split unit facilitates a real-time control on plants

n******p

SUMWIC Machinery core winding machine is made of clay and other inorganic nonmetallic minerals which are guaranteed to be free of lead, cadmium, and other heavy metal elements. Opticlimate two-stage evaporation system is quickly delivered

p******g

The quality of SUMWIC Machinery distribution transformer winding machine is thoroughly tested by our QC department to meet the regulations and requirement of China Textile Industry Federation. Hicool's opticlimate packaged unit achieves a one-stop air control effectively

w******f

The system performs a basic quality evaluation for this product at every production stage. Opticlimate split unit facilitates a real-time control on plants

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Automatic core winding machine opens adjustable for factory

❈ Main Features

Wound Core Winding Machine

❈ Machine Introduction:

❈ Technical parameters

A) Wound Core Winding Machine

B)Decoiler

❈ Product Show

❈ Video Introduction