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automatic core winding machine winding adjustable for industry

Automatic core winding machine winding adjustable for industry

Product Name
Wound Core Winding Machine
Model
RCW1400-400
Brand Name
SUMWIC
Certificate
CE
Place of Origin
China
Minimum Order Quantity
1 Set
Price
Negotiation
Payment Terms
T/T or L/C
Packing Details
Standard Package
Measurement
30CBM
Gross Weight
4650KG
Price
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Quantity Needed:
Pieces
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Enterprise Strength
  • SUMWIC MACHINERY actively adopts the suggestions of customers and strives to provide quality and comprehensive services for customers.
Company Advantages
1. Appreciated by most customers, SUMWIC Machinery have been deeply realized the importance of transformer core winding to users.
2. This product is not subject to loss of power due to frictional resistance. In the design phase, careful attention has been given to the matter of lubrication of all surfaces which moves in contact with others.
3. With this product, business owners only need to employ fewer members. It can drastically cut labor costs by bringing the best results.
4. In the course of its operations, it is safe for people. There are no potential risks such as power, fire, and overvoltage.

❈ Main  Features


Wound Core Winding Machine

  • 1)  Automatic feeding, guiding, wrapping, winding and cutting.

  • 2)  Germany Siemens control system and HMI with high arithmetic speed and powerful functions.

  • 3) Produce both distributed gap core and toroidal core.

  • 4) With vertical 2-9 steps, 1-3 pieces per step.

  • 5) The gas size and feed speed can be adjustable on the HMI.

  • 6) The less labour and less errors by auto wrapping technology.

  • 7) Equipped with tungsten steel cutting units to improve the durability.

  • 8) SMC (Japan) pneumatic components, other electrical components from Europe and Japan.

  • 9)  Germany Siemens servo motor , imported servo reducer, linear guideway and bearings.

  • 10)  Winding core: OD(Max)=Ø1400mm , Height=100-400mm.

❈ Machine Introduction:




automatic core winding machine winding adjustable for industry-1
Wound Core Winding Machine

The RCW1400-400 Wound Core Winding Machine is designed and built for the production of toroidal core, toroidal wound core with gap or step-lap, it equipped with the latest computer system and servo drive to control the feed, the cut and winding mechanisms, and it can process the strip up to 400 mm, Max core OD up to 1400mm.


For Distribution Transformers provides a highly flexible, accurate and reliable production system with all the inherent advantages of wound core technology, such as very low core loss, fast assembly and high output relative to capital investment.



automatic core winding machine winding adjustable for industry-2
Decoiler
The decoiler is made of high quality steel, match the motor from overseas with small noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the core winder, besides, it can do the positive and negative turn, and the electrical sheet could be back under the negative turn function. The decoiler with expanded function to suitable for the different size sheet coil.



automatic core winding machine winding adjustable for industry-3
PLC and HMI

Equipped with high performance Germany Siemens control system, which be able to generate accurate output pulse, and make the instruction cycle more faster and stable. The program is designed to integrate sophisticated function to greatly reduce the time used by operator for data input. Besides, the self protecting program for all actions performed by the machine to avoid the damage.


Using 12 inch Germany Siemens HIM touch screen, and with clear and user friendly software, which boost the data processing and image display.



automatic core winding machine winding adjustable for industry-4
Siemens Servo Motor

RCW-series Wound Core Winding Machine equipped with three sets Siemens servo motors to realize the following actions: 


First servo motor: it is for the feeding roller unit, which connect to the reducer and roller, to accurately feed the materials to different position for processing.

Second servo motor: it is for the cutting, which connect to precision reducer, then drive the tungsten carbide cutter to cut materials.

Third servo motor: it is for winding, the belt drive the main shaft, the torque is strong and the positional accuracy is high.



automatic core winding machine winding adjustable for industry-5
Motion Components

Linear guideways: provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.


automatic core winding machine winding adjustable for industry-6
Tungsten Carbide Tools

The cutting tools is made of the tungsten carbide material with good abrasive resistance, besides, it has good resistance to elevated temperature which improved the cutting speed. The tungsten carbide cutter edge is more sharpper then other cutter, so the sheet is more orderly. 


automatic core winding machine winding adjustable for industry-7
Heat Exchanger
In order to reduce the temperature of the control cabinet, we added the industrial heat exchanger for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.



Company Features
1. While expanding the scale of transformer core winding , SUMWIC Machinery actively expands the varieties of core winding machine production.
2. SUMWIC MACHINERY CO., LTD has established a complete quality assurance system and has obtained ISO9001: 2000 quality management system certification.
3. It is believed by every SUMWIC Machinery people that high quality is the most important factor for business success. Inquiry! Our Research & Development department plays a central role in achieving our business objectives. Their high level of expertise and experience are put to good use in shaping the development process. Inquiry!

❈ Technical parameters

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A) Wound Core Winding Machine


Model

RCW800-250

RCW1400-400

Material Width

40~250 mm

100~400 mm

Mandrel Diameter

Φ120-750 mm

Φ150-1350 mm

Max. Core OD

Φ800 mm

Φ1400 mm

Material Thickness

0.18 ~ 0.50 mm

0.18 ~ 0.50 mm

Speed

0-80m/min

0-80m/min

Accuracy

            <0.5mm

<0.5mm

Servo Motor

3

3

Decoiler

1

1

Voltage

380VAC, 50/60Hz or Optional

380VAC, 50/60Hz or Optional

Capacity

10 KW

15KW

Power Consumption

2 KWH

3 KWH

Language

Chinese/English

Chinese/English

Size (LxWxH)

2500 x 1200 x1700 mm

3600 x 1400 x1800 mm

Weight

1950 kg

2580 kg



B)Decoiler


Model

RCW1400-400

Max. Material OD

1200mm

Expand Range ID

450-508mm(Standard)

Max. Loading

1000kg

Max. Feeding Speed

80m/min

Machine Size (LxWxH)

1700x800x1350mm

Package Size (LxWxH)

2000x1100x1750mm

Weight

950KG



❈ Product Show

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❈ Video Introduction

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The structure of core winding machine is flexible and reasonable. It can be supplied with different packaging methods including plastic pallet packaging, carrier tape packaging, etc
The stylish transformer core winding are produced by our design experts. The product has a certain bearing capacity and strong adaptability of the weather
SUMWIC MACHINERY CO., LTD has adopted new technology to change the existing structure of core winding machine. It has gained a wide reputation for good toughness
The body frame lightweight design of core winding machine have the extremely vital significance. It is pre-coated with anti-corrosion lubricant
transformer core winding can be said to be unique in design. The product has a compact design and can be space-saving
transformer core winding has the properties of core winding machine, which is used in core winding machine. It is guaranteed with a high-temperature resistance performance
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