Best wound core transformer machine Supply for DG Transformer

Product Comparison

toroidal core winding machine, manufactured based on high-quality materials and advanced technology, has reasonable structure, excellent performance, stable quality, and long-lasting durability. It is a reliable product which is widely recognized in the market.Compared with similar products, SUMWIC MACHINERY's toroidal core winding machine has the following advantages.

Company Advantages
1. SUMWIC Machinery ferrite core transformer winding machine has passed relevant electric certifications. It has been certified under China CECP, a domestic energy-saving certification to verify it is finely manufactured to achieve certain energy efficiency level.
2. The product has good structural strength. The fibers are tightly woven to have a firm structure and its edge stitching is not prone to fraying.
3. It is less prone to pilling in the long run. Fiber, which doesn't pill easily, is used and the lubricant agent is used in the jet dyeing and dyeing process to reduce wear and friction.
4. The product has excellent hand touch feeling. People will find that it is smooth to touch without burrs feeling.
5. The product does not give off clicking sounds intermittently after being used for an extended amount of time, which brings the quiet enjoyment for people.

❈ Main Features

Wound Core Winding Machine

1) Automatic feeding, guiding, wrapping, winding and cutting.
2) Germany Siemens control system and HMI with high arithmetic speed and powerful functions.
3) Produce both distributed gap core and toroidal core.
4) With vertical 2-9 steps, 1-3 pieces per step.
5) The gas size and feed speed can be adjustable on the HMI.
6) The less labour and less errors by auto wrapping technology.
7) Equipped with tungsten steel cutting units to improve the durability.
8) SMC (Japan) pneumatic components, other electrical components from Europe and Japan.
9) Germany Siemens servo motor , imported servo reducer, linear guideway and bearings.
10) Winding core: OD(Max)=Ø800mm , Height=40-250mm.

❈ Machine Introduction:

Best wound core transformer machine Supply for DG Transformer-1

Wound Core Winding Machine

The RCW800-250 Wound Core Winding Machine is designed and built for the production of toroidal core, toroidal wound core with gap or step-lap, it equipped with the latest computer system and servo drive to control the feed, the cut and winding mechanisms, and it can process the strip up to 250 mm, Max core OD up to 800mm.

For Distribution Transformers provides a highly flexible, accurate and reliable production system with all the inherent advantages of wound core technology, such as very low core loss, fast assembly and high output relative to capital investment.

Best wound core transformer machine Supply for DG Transformer-2

Decoiler

The decoiler is made of high quality steel, match the motor from overseas with small noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the core winder, besides, it can do the positive and negative turn, and the electrical sheet could be back under the negative turn function. The decoiler with expanded function to suitable for the different size sheet coil.

Best wound core transformer machine Supply for DG Transformer-3

PLC and HMI

Equipped with high performance Germany Siemens control system, which be able to generate accurate output pulse, and make the instruction cycle more faster and stable. The program is designed to integrate sophisticated function to greatly reduce the time used by operator for data input. Besides, the self protecting program for all actions performed by the machine to avoid the damage.

Using 12 inch Germany Siemens HIM touch screen, and with clear and user friendly software, which boost the data processing and image display.

Best wound core transformer machine Supply for DG Transformer-4

Siemens Servo Motor

RCW-series Wound Core Winding Machine equipped with three sets Siemens servo motors to realize the following actions:

First servo motor: it is for the feeding roller unit, which connect to the reducer and roller, to accurately feed the materials to different position for processing.

Second servo motor: it is for the cutting, which connect to precision reducer, then drive the tungsten carbide cutter to cut materials.

Third servo motor: it is for winding, the belt drive the main shaft, the torque is strong and the positional accuracy is high

Best wound core transformer machine Supply for DG Transformer-5

Motion Components

Linear guideways: provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.

Best wound core transformer machine Supply for DG Transformer-6

Tungsten Carbide Tools

The cutting tools is made of the tungsten carbide material with good abrasive resistance, besides, it has good resistance to elevated temperature which improved the cutting speed. The tungsten carbide cutter edge is more sharpper then other cutter, so the sheet is more orderly.

Best wound core transformer machine Supply for DG Transformer-7

Heat Exchanger

In order to reduce the temperature of the control cabinet, we added the industrial heat exchanger for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.

Company Features
1. SUMWIC MACHINERY CO., LTD looks like an unbeatable company in wound core transformer industry.
2. The application of high technology is good for the production of core winding machine .
3. SUMWIC Machinery is also developing more new projects to expand more markets. Call now! We not only provide excellent transformer winding machine to customers, but also with professional service. Call now! SUMWIC MACHINERY CO., LTD is dedicated to creating a beat transformer core design products system for customers. Call now! SUMWIC Machinery always endeavors to supply the best wound core transformer for customers. Call now!

❈ Technical parameters

A) Wound Core Winding Machine

Model	RCW800-250	RCW1400-400
Material Width	40~250 mm	100~400 mm
Mandrel Diameter	Φ120-750 mm	Φ150-1350 mm
Max. Core OD	Φ800 mm	Φ1400 mm
Material Thickness	0.18 ~ 0.50 mm	0.18 ~ 0.50 mm
Speed	0-80m/min	0-80m/min
Accuracy	<0.5mm	<0.5mm
Servo Motor	3	3
Decoiler	1	1
Voltage	380VAC, 50/60Hz or Optional	380VAC, 50/60Hz or Optional
Capacity	10 KW	15KW
Power Consumption	2 KWH	3 KWH
Language	Chinese/English	Chinese/English
Size (LxWxH)	2500 x 1200 x1700 mm	3600 x 1400 x1800 mm
Weight	1950 kg	2580 kg

B)Decoiler

Model	RCW800-250
Max. Material OD	1200mm
Expand Range ID	450-508mm(Standard)
Max. Loading	1000kg
Max. Feeding Speed	80m/min
Machine Size (LxWxH)	1700x800x1350mm
Package Size (LxWxH)	2000x1100x1750mm
Weight	950KG

❈ Product Show

❈ Video Introduction

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SUMWIC Machinery ferrite core transformer winding machine has been tested in many aspects, such as user interface options, display options, additional output options, and environmental parameters. Its MOQ is set at only one pcs

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The design of SUMWIC Machinery transformer winding machine has been optimized. For example, the system components including geometric stress of the parts, the flatness of section, and connection mode have been improved by our designers. The product is exported to the UK, Spain, Turkey, Canada, Australia, etc

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The quality of SUMWIC Machinery wound core transformer will be authenticated using professional inspection approaches, including visual inspection, non-destructive inspection, and metallographic examination. The design is fashionable with a focus on the market trend

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SUMWIC Machinery transformer core design meets domestic standards for mechanical devices. It is manufactured in line with requirements for different aspects of GB/T and JB/T. It is characterized by no deformation, great brightness, and hardness

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The design of SUMWIC Machinery transformer winding machine is a combination of various technologies. Its design adopts automation, intelligence, sensing, computer science, and mechanical engineering technologies. It is not easy to fade or discolor

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Adopt strict quality control system to provide strong guarantee for product quality. The design is fashionable with a focus on the market trend

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