Custom transformer core winding machine transformer factory for CT Core

Product Information of Custom transformer core winding machine transformer factory for CT Core

Product Comparison

SUMWIC MACHINERY pays great attention to integrity and business reputation. We strictly control the quality and production cost in the production. All these guarantee cut to length line to be quality-reliable and price-favorable.cut to length line produced by SUMWIC MACHINERY stands out among many products in the same category. And the specific advantages are as follows.

Application Scope

SUMWIC MACHINERY's transformer core cutting machine has a wide range of applications.With many years of practical experience, SUMWIC MACHINERY is capable of providing comprehensive and efficient one-stop solutions.

Company Advantages
1. SUMWIC Machinery toroidal machine is professionally designed. Its design is carried out by our designers who have improved the system components including geometric stress of the parts, the flatness of section, and connection mode.
2. This product has functional safety. Possible failures or faults which could lead to a hazard are analyzed in detail in the manufacture, hence they are eliminated or reduced in use.
3. Many customers come in my gift shop and buy it as birthdays, Christmas, Easter or even Mother's day gift for family or friends.

❈ Main Features

RC100-30 Toroidal Core Winder

1) Automatic feeding, clamping and hooking, winding, cutting and punching, welding and receiving the core with high speed and efficiency.
2) PLC system and HMI touch screen to control servo motors, moving parts and pneumatic components .
3) Continuous feeding, adjustable tension, accurate counting, closed-loop monitoring, automatic alarm.
4) Automatic laser welding with perfect welding spot, and pick up cores by machine hand.
5) Equipped with lifting platform, leveling unit, deburring unit, tungsten alloy cutting mould and heat exchanger.
6) Winding Core: ID=Φ10-80mm, OD Max=Φ100mm，Height=5-30mm.
7) Equipped with laser welder, 1 set welder can match upto 1 or 2 or 3 or 4 sets toroidal core winders.

❈ Machine Introduction

Custom transformer core winding machine transformer factory for CT Core-1

Toroidal core winder

The automatic core winder for the manufacture of toroidal core made from grain oriented steel or non-oriented steel for small transformers, transmitters, instrument and voltage transformers, chokes and variable voltage transformers. The machine with the highest quality components and materials, and through the application of an advanced design, very significant economies are provided in low running costs, high speed operation and low maintenance.

The machine is equipped with the latest PLC system and HMI touch screen to control the decoiler, winding machine and laser welder. The decoiler feeds the materials to winding machine, the material through the leveling unit, deburring unit, pinch roller unit, then machine hand clamp the sheet and hook it on the mandrel, then the servo motor drive the mandrel to wind sheet into toroidal core, the laser system welds the end layer with perfect welding spot, at last, the mechanical arm pick up the cores automatically.

Custom transformer core winding machine transformer factory for CT Core-2

Laser welder

The laser welding machine make use of the laser sources to heat and spot weld the electrical sheet, and the nominal power up to 200 watts at fundamental model beam quality. The Laser transferred by 5 meters or 10 meters fiber cable which expand working area of machine, and the weld penetration can be 0.1-1.5mm, more firm welding effect than traditional TIG welder, besides, the supply of energy can be well monitored, regulated and maintained or precisely controlled.

Custom transformer core winding machine transformer factory for CT Core-3

Decoiler

The decoiler is made of high quality steel, match the motor from overseas with small noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the core winder, besides, it can do the positive and negative turn, and the electrical sheet could be back under the negative turn function. The decoiler with expanded function to suitable for the different size sheet coil, and the feeding speed up to 200m/min, the max load is about 100KG.

Custom transformer core winding machine transformer factory for CT Core-4

PLC system and HIM touch screen

Adopt high performance Panasonic FPΣ Series control system, which be able to generate accurate output pulse, and make the instruction cycle more faster and stable.

The program is designed to integrate sophisticated function to greatly reduce the time used by operator for data input. Besides, the self protecting program for all actions performed by the machine to avoid the damage.

The entire core making process is being monitored by the encoder, includes feeding, clamping, hooking, winding, winding, cutting, welding and pushing. The movement of the sheets can also be tracked. With the help of welding monitoring technology, the product quality is greatly enhanced to reduce failure and waste.

Using 10 inch Taiwan WEINVIEW HIM touch screen，equipped with the Cortex A8 600MHz CPU, and with clear and user friendly software.

Custom transformer core winding machine transformer factory for CT Core-5

Using 10 inch Taiwan WEINVIEW HIM touch screen，equipped with the Cortex A8 600MHz CPU, and with clear and user friendly software.

Custom transformer core winding machine transformer factory for CT Core-6

Panasonic servo motor and reducer

RC-Series core winder equipped with five sets Panasonic servo motors to realize the following actions:

First servo motor: it is for the move of moulds, which connect to the ball screw and drive the moulds of cutting and punching front and back on the linear guideway.

Second servo motor: it is for the cutting and hole punch, which connect to the reducer and punching unit, to cut and punch the less than 0.35mm silicon sheet under 2T pressure.

Custom transformer core winding machine transformer factory for CT Core-7

Third servo motor: it is for the winding, which connect to precision reducer, then drive the mandrel to wind the silicon sheet under powerful torque, and with the high positional accuracy.

Fourth servo motor: it is for pushing, which connect to the ball screw and drive the metal plate to close to the core and push the core out.

Fifth servo motor: it is for clamping, which connect to the ball screw and drive the machine hand to clamp the silicon sheet and feed it to the hook on the mandrel.

Equipped with SESAME special reducer from Taiwan, which has high efficiency, lower back lash, and lower noise.

Custom transformer core winding machine transformer factory for CT Core-8

Motion components

Ballscrews consist of a screw spindle and a nut integrated with rolling elements that cycle through a return mechanism. Ballscrews convert rotary motion into linear motion, and are most commonly used in industrial machinery and precision machines.

Hiwin precision ballscrews are made through a grinding process of the screw spindle. Precision ground ballscrews provide high positioning accuracy and repeatability, smooth movement and long service life.

Custom transformer core winding machine transformer factory for CT Core-9

Linear guideways provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.

Custom transformer core winding machine transformer factory for CT Core-10

Pneumatic components

Equipped with the SMC pneumatic components from Japan, and SMC products are designed for precision performance and reliability. It includes all air cylinders, air tube, air connector, solenoid valve, magnetic sensor, precision regulator, exhaust cleaner and filter, etc.

Custom transformer core winding machine transformer factory for CT Core-11

Moulds

Cutting and Punching moulds- It is made of the tungsten alloy to greatly enhance the durability and cutting quality. In addition, the assembly and disassembly of cutting and punching mould can be done without any tools, which will easily replace the moulds.

Custom transformer core winding machine transformer factory for CT Core-12

Mandrel moulds- It is installed on the winding spindle, and the hook pin on the mandrel moulds to hook the silicon sheet. Professional design of mandrel moulds allow the winder to produce toroidal cores efficiently and precisely.

Custom transformer core winding machine transformer factory for CT Core-13

Machine hand

Clamping machine hand: Some of sheets are not smooth or too narrow so that difficult hooking on the mould cause the feeding failure. Therefore the clamping and feeding hand is designed to increase the hooking opportunity.

Receiving machine hand: When the silicon core is completed，the machine hand will receive the core and take it on the chute or conveyor, which avoid the damage or out of shape by the impact.

Custom transformer core winding machine transformer factory for CT Core-14

Heat exchanger

In order to reduce the temperature of the control cabinet, we added the industrial heat exchanger for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.

Company Features
1. SUMWIC MACHINERY CO., LTD is now a well-known company and is a leader in the transformer core winding machine industry.
2. SUMWIC MACHINERY CO., LTD owns a professional team of technicians to keep improving our toroidal transformer winding machine .
3. SUMWIC MACHINERY CO., LTD will strive to further enhance its brand influence and cohesion. Inquire now! Imported from the foreign countries, our advanced machine can guarantee the strict process of toroidal winding machine . Inquire now! To carry forward toroidal machine is the base of SUMWIC MACHINERY CO., LTD's work.

Product Message

*Name

Phone

*E-mail

*Content

Relevant Articles

SUMWIC 90 Degree strip cutting line SC-200 for electric reactor

SUMWIC 90 Degree strip cutting line SC-200 for electric reactor SC-200 is designed and built for cores of small transformers such as Electric Reactor, Inverters and UPS that made of Grain Oriented or Non-Grain Oriented Silicon Steel to cut 90° shapes (Strip Laminations).MAIN features are: Fully Automatic, High Reliability, Compact Design, Low Operating Cost and High Precision @ Tolerance +/- 0.02mm.Shear Unit on SC Series is made by the industry best tungsten carbide that will guaranty 1 million cutting each time blade grinding.Tungsten carbide cutting tools are very abrasion resistant and can also withstand higher temperatures than standard high speed steel tools.Tungsten carbide tools maintain a sharp cutting edge better than other tools, they generally produce a better finish on parts, and their temperature resistance allows faster machining.

SCF-400 Wound Core Folding Machine for Distribution Transformers.

SCF-400 Wound Core Folding Machine for Distribution Transformers. The SCF-400 Machine is designed and built for the production of Butt core, DG core, DUO core, Uncut core and Gapped core, it equipped with the latest computer system and servo drive to control the feed unit, the cut unit and fold unit. and it can process the strip from 20mm to 400mm.The manufacturing of wound cores is a specialized process, which requires a high degree of precision. These cores are manufactured from selected coils of CRGO electrical steel to yield closely controlled electro-magnetic characteristics and dimensional accuracy.

We Ship RC150-50 CORE WINDER to HOBUT in UK.

We Ship RC150-50 CORE WINDER to HOBUT in UK.HOBUT is a UK manufacturer of instrumentation & control products such as current transformers, digital and analogue meters, transducers and protection relays. And HOBUT Purchase the RC150-50 machine from us in 2021, and they mainly produce the toroidal core and rectangular core.

What are raw materials for toroidal core winder production?

As an important part of producing a superior toroidal core winder, high quality raw materials choice is vital for the producer. Besides that, the raw materials largely determine the product cost, which is among the significant factor taken into buyer's consideration. The quality of raw materials should be attached great importance. This is aimed at strengthening the quality of it. SUMWIC Machinery owns high reputation in the market. core cutting machine produced by SUMWIC MACHINERY CO., LTD is very popular in the market. SUMWIC Machinery transformer winding machine has passed a wide range of tests. They are Chemical Testing, Electrical Safety Testing, Environmental Testing, Mechanical Safety Testing, Performance & Endurance Testing, etc. CNC micro-computer controller allows easier parameters setting on SUMWIC machine. The point of SUMWIC MACHINERY COMPANY is to ensure core winding machine, rather than core winding machine. Perfect error protection and short circuit starting protection capabilities can be seen on SUMWIC machines.SUMWIC MACHINERY COMPANY helps customers to realize their value increase and win long-term development. Inquiry!