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durable transformer core design rcw800250 adjustable for industry

Durable transformer core design rcw800250 adjustable for industry

Product Name
Wound Core Winding Machine
Model
RCW1400-400
Brand Name
SUMWIC
Certificate
CE
Place of Origin
China
Minimum Order Quantity
1 Set
Price
Negotiation
Payment Terms
T/T or L/C
Packing Details
Standard Package
Measurement
30CBM
Gross Weight
4650KG
Price
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Quantity Needed:
Pieces
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Enterprise Strength
  • With a comprehensive service system, SUMWIC MACHINERY can provide quality products and services as well as meet customers' needs.
Application Scope
The transformer core cutting machine produced by SUMWIC MACHINERY is widely used.SUMWIC MACHINERY always adheres to the service concept to meet customers' needs. We are committed to providing customers with one-stop solutions that are timely, efficient and economical.
Company Advantages
1. SUMWIC Machinery transformer core design is appropriately designed to save the materials usage, making it competitive.
2. The product is highly efficient in energy saving. Driven 100% by solar energy, it does not need any electricity supplied by the power grid.
3. Bacteria and microorganism resistance is one of its biggest selling points. Nanosilver antibacterial powder, which kills the bacteria effectively, has been blended in its filter elements.
4. SUMWIC MACHINERY CO., LTD can ensure quality of our transformer core design .

❈ Main  Features


Wound Core Winding Machine

  • 1)  Automatic feeding, guiding, wrapping, winding and cutting.

  • 2)  Germany Siemens control system and HMI with high arithmetic speed and powerful functions.

  • 3) Produce both distributed gap core and toroidal core.

  • 4) With vertical 2-9 steps, 1-3 pieces per step.

  • 5) The gas size and feed speed can be adjustable on the HMI.

  • 6) The less labour and less errors by auto wrapping technology.

  • 7) Equipped with tungsten steel cutting units to improve the durability.

  • 8) SMC (Japan) pneumatic components, other electrical components from Europe and Japan.

  • 9)  Germany Siemens servo motor , imported servo reducer, linear guideway and bearings.

  • 10)  Winding core: OD(Max)=Ø1400mm , Height=100-400mm.

❈ Machine Introduction:




durable transformer core design rcw800250 adjustable for industry-1
Wound Core Winding Machine

The RCW1400-400 Wound Core Winding Machine is designed and built for the production of toroidal core, toroidal wound core with gap or step-lap, it equipped with the latest computer system and servo drive to control the feed, the cut and winding mechanisms, and it can process the strip up to 400 mm, Max core OD up to 1400mm.


For Distribution Transformers provides a highly flexible, accurate and reliable production system with all the inherent advantages of wound core technology, such as very low core loss, fast assembly and high output relative to capital investment.



durable transformer core design rcw800250 adjustable for industry-2
Decoiler
The decoiler is made of high quality steel, match the motor from overseas with small noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the core winder, besides, it can do the positive and negative turn, and the electrical sheet could be back under the negative turn function. The decoiler with expanded function to suitable for the different size sheet coil.



durable transformer core design rcw800250 adjustable for industry-3
PLC and HMI

Equipped with high performance Germany Siemens control system, which be able to generate accurate output pulse, and make the instruction cycle more faster and stable. The program is designed to integrate sophisticated function to greatly reduce the time used by operator for data input. Besides, the self protecting program for all actions performed by the machine to avoid the damage.


Using 12 inch Germany Siemens HIM touch screen, and with clear and user friendly software, which boost the data processing and image display.



durable transformer core design rcw800250 adjustable for industry-4
Siemens Servo Motor

RCW-series Wound Core Winding Machine equipped with three sets Siemens servo motors to realize the following actions: 


First servo motor: it is for the feeding roller unit, which connect to the reducer and roller, to accurately feed the materials to different position for processing.

Second servo motor: it is for the cutting, which connect to precision reducer, then drive the tungsten carbide cutter to cut materials.

Third servo motor: it is for winding, the belt drive the main shaft, the torque is strong and the positional accuracy is high.



durable transformer core design rcw800250 adjustable for industry-5
Motion Components

Linear guideways: provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.


durable transformer core design rcw800250 adjustable for industry-6
Tungsten Carbide Tools

The cutting tools is made of the tungsten carbide material with good abrasive resistance, besides, it has good resistance to elevated temperature which improved the cutting speed. The tungsten carbide cutter edge is more sharpper then other cutter, so the sheet is more orderly. 


durable transformer core design rcw800250 adjustable for industry-7
Heat Exchanger
In order to reduce the temperature of the control cabinet, we added the industrial heat exchanger for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.



Company Features
1. SUMWIC MACHINERY CO., LTD is in the leading place in terms of transformer core design production.
2. Our team of professionals has extensive experience and knowledge. They place great emphasis on providing quality workmanship and quick turn around times for our customers.
3. Customer satisfaction is the highest goal of SUMWIC MACHINERY CO., LTD. Call! As SUMWIC Machinery people, we’re obsessed with continuous improvement with our customers. Call! We will strive to enter the global market and create a sought after wound core transformer manufacturing brand. Call! SUMWIC MACHINERY CO., LTD has won recognition from more customers due to the excellent service. Call!

❈ Technical parameters

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A) Wound Core Winding Machine


Model

RCW800-250

RCW1400-400

Material Width

40~250 mm

100~400 mm

Mandrel Diameter

Φ120-750 mm

Φ150-1350 mm

Max. Core OD

Φ800 mm

Φ1400 mm

Material Thickness

0.18 ~ 0.50 mm

0.18 ~ 0.50 mm

Speed

0-80m/min

0-80m/min

Accuracy

            <0.5mm

<0.5mm

Servo Motor

3

3

Decoiler

1

1

Voltage

380VAC, 50/60Hz or Optional

380VAC, 50/60Hz or Optional

Capacity

10 KW

15KW

Power Consumption

2 KWH

3 KWH

Language

Chinese/English

Chinese/English

Size (LxWxH)

2500 x 1200 x1700 mm

3600 x 1400 x1800 mm

Weight

1950 kg

2580 kg



B)Decoiler


Model

RCW1400-400

Max. Material OD

1200mm

Expand Range ID

450-508mm(Standard)

Max. Loading

1000kg

Max. Feeding Speed

80m/min

Machine Size (LxWxH)

1700x800x1350mm

Package Size (LxWxH)

2000x1100x1750mm

Weight

950KG



❈ Product Show

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❈ Video Introduction

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SUMWIC Machinery distribution transformer winding machine is produced under full advanced machinery and equipment. It will be processed by precise CNC cutting machine, far infrared bridge cutting machine, electric oven, and the emery water knife. It can maintain a great power output whilst remaining much cooler running temperature under load
SUMWIC Machinery transformer core design has a great design. It is mostly associated with the structures greatness, aesthetics, uniqueness, and how captivating it would be apart from the amount invested in it. Compared with nickel-based batteries, it is more resistant to overcharge
SUMWIC Machinery distribution transformer winding machine has to go through diverse tests. These tests include fatigue resistance testing, dimensional stability testing, chemical resistance testing, and mechanical testing. The product is non-toxic and environmental-friendly
The raw materials of SUMWIC Machinery wound core transformer go through strict inspections. Each block or raw sand needs to be inspected carefully before using to ensure the minimum waste. The product has no memory effect, which allows it to be fully charged and discharged
SUMWIC Machinery wound core transformer is guaranteed by quality assessment. Its manufacturing workmanships such as cutting, sewing, and dying, and some chemical agents used such as dyestuff and anti-bacterial agents are required to pass relevant tests. The product requires low maintenance, which can be labor-saving
Our quality testing department ensures that the product is of the quality that meets with the industry standards. The product has the advantage of easy installation
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