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germany wound core transformer steps supplier for industry

Germany wound core transformer steps supplier for industry

Product Name
Wound Core Winding Machine
Model
RCW800-250
Brand Name
SUMWIC
Certificate
CE
Place of Origin
China
Minimum Order Quantity
1 Set
Price
Negotiation
Payment Terms
T/T or L/C
Packing Details
Standard Package
Measurement
24CBM
Gross Weight
3650KG
Price
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Quantity Needed:
Pieces
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Enterprise Strength
  • SUMWIC MACHINERY provides customers with comprehensive and thoughtful value-added services. We make sure that customers' investment is optimal and sustainable based on the perfect product and after-sales service system. All this contributes to the mutual benefit.
Company Advantages
1. SUMWIC Machinery transformer core machine is meticulously designed. Its development takes into considerations that operational efficiency, functionality, productivity, component performance, operation safety, etc.
2. The offered products are in complete compliance with quality industry standards.
3. Under reasonable management, the service team of SUMWIC Machinery has been working orderly to provide the best service.

❈ Main  Features


Wound Core Winding Machine

  • 1)  Automatic feeding, guiding, wrapping, winding and cutting.

  • 2) Germany Siemens control system and HMI with high arithmetic speed and powerful functions.

  • 3) Produce both distributed gap core and toroidal core.

  • 4)  With vertical 2-9 steps, 1-3 pieces per step.

  • 5)  The gas size and feed speed can be adjustable on the HMI.

  • 6)  The less labour and less errors by auto wrapping technology.

  • 7)  Equipped with tungsten steel cutting units to improve the durability.

  • 8)  SMC (Japan) pneumatic components, other electrical components from Europe and Japan.

  • 9)  Germany Siemens servo motor , imported servo reducer, linear guideway and bearings.

  • 10)  Winding core: OD(Max)=Ø800mm , Height=40-250mm.

❈ Machine Introduction:




germany wound core transformer steps supplier for industry-1
Wound Core Winding Machine

The RCW800-250 Wound Core Winding Machine is designed and built for the production of toroidal core, toroidal wound core with gap or step-lap, it equipped with the latest computer system and servo drive to control the feed, the cut and winding mechanisms, and it can process the strip up to 250 mm, Max core OD up to 800mm.


For Distribution Transformers provides a highly flexible, accurate and reliable production system with all the inherent advantages of wound core technology, such as very low core loss, fast assembly and high output relative to capital investment.



germany wound core transformer steps supplier for industry-2
Decoiler
The decoiler is made of high quality steel, match the motor from overseas with small noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the core winder, besides, it can do the positive and negative turn, and the electrical sheet could be back under the negative turn function. The decoiler with expanded function to suitable for the different size sheet coil.



germany wound core transformer steps supplier for industry-3
PLC and HMI

Equipped with high performance Germany Siemens control system, which be able to generate accurate output pulse, and make the instruction cycle more faster and stable. The program is designed to integrate sophisticated function to greatly reduce the time used by operator for data input. Besides, the self protecting program for all actions performed by the machine to avoid the damage.


Using 12 inch Germany Siemens HIM touch screen, and with clear and user friendly software, which boost the data processing and image display.



germany wound core transformer steps supplier for industry-4
Siemens Servo Motor

RCW-series Wound Core Winding Machine equipped with three sets Siemens servo motors to realize the following actions: 


First servo motor: it is for the feeding roller unit, which connect to the reducer and roller, to accurately feed the materials to different position for processing.

Second servo motor: it is for the cutting, which connect to precision reducer, then drive the tungsten carbide cutter to cut materials.

Third servo motor: it is for winding, the belt drive the main shaft, the torque is strong and the positional accuracy is high



germany wound core transformer steps supplier for industry-5
Motion Components

Linear guideways: provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.


germany wound core transformer steps supplier for industry-6
Tungsten Carbide Tools

The cutting tools is made of the tungsten carbide material with good abrasive resistance, besides, it has good resistance to elevated temperature which improved the cutting speed. The tungsten carbide cutter edge is more sharpper then other cutter, so the sheet is more orderly. 


germany wound core transformer steps supplier for industry-7
Heat Exchanger
In order to reduce the temperature of the control cabinet, we added the industrial heat exchanger for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.



Company Features
1. SUMWIC Machinery brand is professional at manufacturing wound core transformer.
2. The workshop has been implementing a rigorous production management and control system. This system has contributed a lot in helping us in the anticipation and handling of potential problems and avoidance of unproductive time throughout production.
3. We bear social responsibilities. This is why we attach great importance to the energy and resource efficiency of our products and ensure that we comply with all recognized environmental and social standards. We prioritize customers as our major concern. We will deeply understand our target audience and analyze customer and sales metrics, so as to discover ways to create better products or marketing approaches. The essential element of our business strategy is to deliver high-quality products through manufacturing excellence and process ingenuity at a competitive price. We will make a clear plan to go global. We will do research on the targeted markets, learn the facts about them, and master and basic expressions in their languages. We believe this will help us have a better understanding of them before we get down to cooperation.

❈ Technical parameters

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A) Wound Core Winding Machine


Model

RCW800-250

RCW1400-400

Material Width

40~250 mm

100~400 mm

Mandrel Diameter

Φ120-750 mm

Φ150-1350 mm

Max. Core OD

Φ800 mm

Φ1400 mm

Material Thickness

0.18 ~ 0.50 mm

0.18 ~ 0.50 mm

Speed

0-80m/min

0-80m/min

Accuracy

            <0.5mm

<0.5mm

Servo Motor

3

3

Decoiler

1

1

Voltage

380VAC, 50/60Hz or Optional

380VAC, 50/60Hz or Optional

Capacity

10 KW

15KW

Power Consumption

2 KWH

3 KWH

Language

Chinese/English

Chinese/English

Size (LxWxH)

2500 x 1200 x1700 mm

3600 x 1400 x1800 mm

Weight

1950 kg

2580 kg



B)Decoiler


Model

RCW800-250

Max. Material OD

1200mm

Expand Range ID

450-508mm(Standard)

Max. Loading

1000kg

Max. Feeding Speed

80m/min

Machine Size (LxWxH)

1700x800x1350mm

Package Size (LxWxH)

2000x1100x1750mm

Weight

950KG



❈ Product Show

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❈ Video Introduction

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To prevent electric leakage and other current issues, SUMWIC Machinery wound core transformer is exclusively designed with a protection system, including using quality insulation materials.
The quality of SUMWIC Machinery wound core transformer is attached great importance during the production process. Probabilistic computing method is adopted to inspect the quality stability of its electronic components.
The production environment of SUMWIC Machinery transformer core machine is required to be neat, clean, noise and dust free. Workers are required to wear dust suit in the work plant.
To guarantee a good electrical contact, SUMWIC Machinery transformer core machine is carefully treated both in components soldering and oxidation. For example, the metal part of it has been exquisitely handled with paint to avoid oxidation or corrosion.
There is an overseeing quality division to monitor aspects of product quality of SUMWIC Machinery wound core transformer. This division adopts statistical methods, probabilistic computing method and other ways to ensure its quality stability.
This ruggedly handsome product is designed to resist the elements such as impact and rust, making it more time-tested.
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