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High-quality core winding machine transformer factory for DG Transformer

High-quality core winding machine transformer factory for DG Transformer
  • High-quality core winding machine transformer factory for DG Transformer
  • High-quality core winding machine transformer factory for DG Transformer
  • High-quality core winding machine transformer factory for DG Transformer
  • High-quality core winding machine transformer factory for DG Transformer
  • High-quality core winding machine transformer factory for DG Transformer
  • High-quality core winding machine transformer factory for DG Transformer
  • High-quality core winding machine transformer factory for DG Transformer
  • High-quality core winding machine transformer factory for DG Transformer

High-quality core winding machine transformer factory for DG Transformer

SUMWIC MACHINERY CO., LTD Constantly upgrade and renew production equipment and production lines, and explore technologies and processes to ensure that the overall quality of ferrite core transformer winding machine produced is more reliable.
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❈ Main  Features


Wound Core Winding Machine

  • 1)  Automatic feeding, guiding, wrapping, winding and cutting.

  • 2) Germany Siemens control system and HMI with high arithmetic speed and powerful functions.

  • 3) Produce both distributed gap core and toroidal core.

  • 4)  With vertical 2-9 steps, 1-3 pieces per step.

  • 5)  The gas size and feed speed can be adjustable on the HMI.

  • 6)  The less labour and less errors by auto wrapping technology.

  • 7)  Equipped with tungsten steel cutting units to improve the durability.

  • 8)  SMC (Japan) pneumatic components, other electrical components from Europe and Japan.

  • 9)  Germany Siemens servo motor , imported servo reducer, linear guideway and bearings.

  • 10)  Winding core: OD(Max)=Ø800mm , Height=40-250mm.

❈ Machine Introduction:




High-quality core winding machine transformer factory for DG Transformer-1
Wound Core Winding Machine

The RCW800-250 Wound Core Winding Machine is designed and built for the production of toroidal core, toroidal wound core with gap or step-lap, it equipped with the latest computer system and servo drive to control the feed, the cut and winding mechanisms, and it can process the strip up to 250 mm, Max core OD up to 800mm.


For Distribution Transformers provides a highly flexible, accurate and reliable production system with all the inherent advantages of wound core technology, such as very low core loss, fast assembly and high output relative to capital investment.



High-quality core winding machine transformer factory for DG Transformer-2
Decoiler
The decoiler is made of high quality steel, match the motor from overseas with small noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the core winder, besides, it can do the positive and negative turn, and the electrical sheet could be back under the negative turn function. The decoiler with expanded function to suitable for the different size sheet coil.



High-quality core winding machine transformer factory for DG Transformer-3
PLC and HMI

Equipped with high performance Germany Siemens control system, which be able to generate accurate output pulse, and make the instruction cycle more faster and stable. The program is designed to integrate sophisticated function to greatly reduce the time used by operator for data input. Besides, the self protecting program for all actions performed by the machine to avoid the damage.


Using 12 inch Germany Siemens HIM touch screen, and with clear and user friendly software, which boost the data processing and image display.



High-quality core winding machine transformer factory for DG Transformer-4
Siemens Servo Motor

RCW-series Wound Core Winding Machine equipped with three sets Siemens servo motors to realize the following actions: 


First servo motor: it is for the feeding roller unit, which connect to the reducer and roller, to accurately feed the materials to different position for processing.

Second servo motor: it is for the cutting, which connect to precision reducer, then drive the tungsten carbide cutter to cut materials.

Third servo motor: it is for winding, the belt drive the main shaft, the torque is strong and the positional accuracy is high



High-quality core winding machine transformer factory for DG Transformer-5
Motion Components

Linear guideways: provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.


High-quality core winding machine transformer factory for DG Transformer-6
Tungsten Carbide Tools

The cutting tools is made of the tungsten carbide material with good abrasive resistance, besides, it has good resistance to elevated temperature which improved the cutting speed. The tungsten carbide cutter edge is more sharpper then other cutter, so the sheet is more orderly. 


High-quality core winding machine transformer factory for DG Transformer-7
Heat Exchanger
In order to reduce the temperature of the control cabinet, we added the industrial heat exchanger for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.



❈ Technical parameters

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A) Wound Core Winding Machine


Model

RCW800-250

RCW1400-400

Material Width

40~250 mm

100~400 mm

Mandrel Diameter

Φ120-750 mm

Φ150-1350 mm

Max. Core OD

Φ800 mm

Φ1400 mm

Material Thickness

0.18 ~ 0.50 mm

0.18 ~ 0.50 mm

Speed

0-80m/min

0-80m/min

Accuracy

            <0.5mm

<0.5mm

Servo Motor

3

3

Decoiler

1

1

Voltage

380VAC, 50/60Hz or Optional

380VAC, 50/60Hz or Optional

Capacity

10 KW

15KW

Power Consumption

2 KWH

3 KWH

Language

Chinese/English

Chinese/English

Size (LxWxH)

2500 x 1200 x1700 mm

3600 x 1400 x1800 mm

Weight

1950 kg

2580 kg



B)Decoiler


Model

RCW800-250

Max. Material OD

1200mm

Expand Range ID

450-508mm(Standard)

Max. Loading

1000kg

Max. Feeding Speed

80m/min

Machine Size (LxWxH)

1700x800x1350mm

Package Size (LxWxH)

2000x1100x1750mm

Weight

950KG



❈ Product Show

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❈ Video Introduction

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We pay great attention to product quality, adhere to the introduction of scientific production concepts, adopt professional production equipment and use advanced production technology to manufacturecore winding machine, and have established a complete set of quality inspection procedures to strictly test each batch of products leaving the factory to ensure that all Products are in line with national quality inspection standards.
The company always adheres to the production concept of "attitude determines everything, quality comes from details", and implements strict quality management in all aspects of product selection, production, inspection and delivery to ensure that ferrite core transformer winding machine entering the market are all products of reliable quality .
SUMWIC MACHINERY CO., LTD Always put product quality first, not only select high-quality raw materials and use advanced production technology to manufacture core winding machine, but also set up a professional quality inspection team to strictly monitor each production link and each production process, To ensure that the core winding machine produced are of high quality.
SUMWIC MACHINERY CO., LTD The pursuit of excellence, adhere to the use of advanced concepts, high-quality materials and exquisite craftsmanship core winding machine, effectively guarantee the rationality of the structure core winding machine and the stability of performance, the quality is trustworthy.
SUMWIC MACHINERY CO., LTD Pay attention to product quality, and strictly follow relevant standards in the process of product planning, design, manufacturing, testing, and transportation. The core winding machine produced is not only stable in performance, high in safety, but also of excellent quality and high quality .
The product is stain resistant. The product has been professionally burnished to create a smooth surface which is not easy to gather dust and dirt. With sorted menu and operation manner similar to PC, it can be conveniently and simply operated
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