online core winding machine opens series for factory

Product Information of online core winding machine opens series for factory

Application Scope

SUMWIC MACHINERY's transformer core cutting machine is widely used and can be applied to all walks of life.With a focus on customers, SUMWIC MACHINERY analyzes problems from the perspective of customers and provides comprehensive, professional and excellent solutions.

Product Comparison

transformer core cutting machine, manufactured based on high-quality materials and advanced technology, has excellent quality and favorable price. It is a trustworthy product which receives recognition and support in the market.Compared with products in the industry, SUMWIC MACHINERY's transformer core cutting machine has the outstanding advantages which are mainly reflected in the following aspects.

Company Advantages
1. Service life of core winding machine has been extended with such materials of transformer core machine .
2. It is highly chemical resistant. Its surface is treated with a protective chemical coating or with protective paintwork to prevent chemicals.
3. The chief advantage in the use of this product is the shorter period of production because of its quick-yielding power.
4. The product directly contributes to improving productivity. Because it can work much faster than human and reduce errors, saving time for production.

❈ Main Features

Wound Core Winding Machine

1) Automatic feeding, guiding, wrapping, winding and cutting.
2) Germany Siemens control system and HMI with high arithmetic speed and powerful functions.
3) Produce both distributed gap core and toroidal core.
4) With vertical 2-9 steps, 1-3 pieces per step.
5) The gas size and feed speed can be adjustable on the HMI.
6) The less labour and less errors by auto wrapping technology.
7) Equipped with tungsten steel cutting units to improve the durability.
8) SMC (Japan) pneumatic components, other electrical components from Europe and Japan.
9) Germany Siemens servo motor , imported servo reducer, linear guideway and bearings.
10) Winding core: OD(Max)=Ø800mm , Height=40-250mm.

❈ Machine Introduction:

online core winding machine opens series for factory-1

Wound Core Winding Machine

The RCW800-250 Wound Core Winding Machine is designed and built for the production of toroidal core, toroidal wound core with gap or step-lap, it equipped with the latest computer system and servo drive to control the feed, the cut and winding mechanisms, and it can process the strip up to 250 mm, Max core OD up to 800mm.

For Distribution Transformers provides a highly flexible, accurate and reliable production system with all the inherent advantages of wound core technology, such as very low core loss, fast assembly and high output relative to capital investment.

online core winding machine opens series for factory-2

Decoiler

The decoiler is made of high quality steel, match the motor from overseas with small noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the core winder, besides, it can do the positive and negative turn, and the electrical sheet could be back under the negative turn function. The decoiler with expanded function to suitable for the different size sheet coil.

online core winding machine opens series for factory-3

PLC and HMI

Equipped with high performance Germany Siemens control system, which be able to generate accurate output pulse, and make the instruction cycle more faster and stable. The program is designed to integrate sophisticated function to greatly reduce the time used by operator for data input. Besides, the self protecting program for all actions performed by the machine to avoid the damage.

Using 12 inch Germany Siemens HIM touch screen, and with clear and user friendly software, which boost the data processing and image display.

online core winding machine opens series for factory-4

Siemens Servo Motor

RCW-series Wound Core Winding Machine equipped with three sets Siemens servo motors to realize the following actions:

First servo motor: it is for the feeding roller unit, which connect to the reducer and roller, to accurately feed the materials to different position for processing.

Second servo motor: it is for the cutting, which connect to precision reducer, then drive the tungsten carbide cutter to cut materials.

Third servo motor: it is for winding, the belt drive the main shaft, the torque is strong and the positional accuracy is high

online core winding machine opens series for factory-5

Motion Components

Linear guideways: provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.

online core winding machine opens series for factory-6

Tungsten Carbide Tools

The cutting tools is made of the tungsten carbide material with good abrasive resistance, besides, it has good resistance to elevated temperature which improved the cutting speed. The tungsten carbide cutter edge is more sharpper then other cutter, so the sheet is more orderly.

online core winding machine opens series for factory-7

Heat Exchanger

In order to reduce the temperature of the control cabinet, we added the industrial heat exchanger for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.

Company Features
1. SUMWIC MACHINERY CO., LTD is extraordinarily competent in the design and manufacture of core winding machine . We stand out among many competitors.
2. We have a professional technician team. We have provided them with equal opportunity for learning and personal growth, which significantly promotes their creativity and innovations. This eventually helps customer success.
3. Safety is our top priority. We aim to sustain the highest standards of product, process, and occupational safety throughout our whole business. As the company philosophy, honesty is our first principle to our customers. We promise to abide by the contracts and offer clients the actual products that we promised.

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Online core winding machine opens series for factory

❈ Main Features

Wound Core Winding Machine

❈ Machine Introduction: