online core winding machine transformer manufacturer for DG Transformer

Product Information of online core winding machine transformer manufacturer for DG Transformer

Product Comparison

Well-chosen in material, fine in workmanship, excellent in quality and favorable in price, SUMWIC MACHINERY's transformer core cutting machine is highly competitive in the domestic and foreign markets.Supported by advanced technology, SUMWIC MACHINERY has a great breakthrough in the comprehensive competitiveness of transformer core cutting machine, as shown in the following aspects.

Enterprise Strength

To provide faster and better service, SUMWIC MACHINERY constantly improves the service quality and promotes the service personnel level.

Company Advantages
1. The necessary tests for SUMWIC Machinery transformer core machine have been strictly conducted. It has been tested in terms of safety, electromagnetic compatibility, vibration, reliability, and durability.
2. The product is up to standard in quality and performance.
3. This product quality is guaranteed, and has a number of international certification, such as ISO certification.
4. Many benefits can be attributed to the use of this product, such as high production efficiency, safety guarantee, and efficiency of materials use.
5. Thanks to its reliability, the product reduces the risk to get injured. Employees will feel safer while they are on the job.

❈ Main Features

Wound Core Winding Machine

1) Automatic feeding, guiding, wrapping, winding and cutting.
2) Germany Siemens control system and HMI with high arithmetic speed and powerful functions.
3) Produce both distributed gap core and toroidal core.
4) With vertical 2-9 steps, 1-3 pieces per step.
5) The gas size and feed speed can be adjustable on the HMI.
6) The less labour and less errors by auto wrapping technology.
7) Equipped with tungsten steel cutting units to improve the durability.
8) SMC (Japan) pneumatic components, other electrical components from Europe and Japan.
9) Germany Siemens servo motor , imported servo reducer, linear guideway and bearings.
10) Winding core: OD(Max)=Ø800mm , Height=40-250mm.

❈ Machine Introduction:

online core winding machine transformer manufacturer for DG Transformer-1

Wound Core Winding Machine

The RCW800-250 Wound Core Winding Machine is designed and built for the production of toroidal core, toroidal wound core with gap or step-lap, it equipped with the latest computer system and servo drive to control the feed, the cut and winding mechanisms, and it can process the strip up to 250 mm, Max core OD up to 800mm.

For Distribution Transformers provides a highly flexible, accurate and reliable production system with all the inherent advantages of wound core technology, such as very low core loss, fast assembly and high output relative to capital investment.

online core winding machine transformer manufacturer for DG Transformer-2

Decoiler

The decoiler is made of high quality steel, match the motor from overseas with small noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the core winder, besides, it can do the positive and negative turn, and the electrical sheet could be back under the negative turn function. The decoiler with expanded function to suitable for the different size sheet coil.

online core winding machine transformer manufacturer for DG Transformer-3

PLC and HMI

Equipped with high performance Germany Siemens control system, which be able to generate accurate output pulse, and make the instruction cycle more faster and stable. The program is designed to integrate sophisticated function to greatly reduce the time used by operator for data input. Besides, the self protecting program for all actions performed by the machine to avoid the damage.

Using 12 inch Germany Siemens HIM touch screen, and with clear and user friendly software, which boost the data processing and image display.

online core winding machine transformer manufacturer for DG Transformer-4

Siemens Servo Motor

RCW-series Wound Core Winding Machine equipped with three sets Siemens servo motors to realize the following actions:

First servo motor: it is for the feeding roller unit, which connect to the reducer and roller, to accurately feed the materials to different position for processing.

Second servo motor: it is for the cutting, which connect to precision reducer, then drive the tungsten carbide cutter to cut materials.

Third servo motor: it is for winding, the belt drive the main shaft, the torque is strong and the positional accuracy is high

online core winding machine transformer manufacturer for DG Transformer-5

Motion Components

Linear guideways: provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.

online core winding machine transformer manufacturer for DG Transformer-6

Tungsten Carbide Tools

The cutting tools is made of the tungsten carbide material with good abrasive resistance, besides, it has good resistance to elevated temperature which improved the cutting speed. The tungsten carbide cutter edge is more sharpper then other cutter, so the sheet is more orderly.

online core winding machine transformer manufacturer for DG Transformer-7

Heat Exchanger

In order to reduce the temperature of the control cabinet, we added the industrial heat exchanger for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.

Company Features
1. SUMWIC MACHINERY CO., LTD is an influential manufacturer and supplier in global transformer core machine market.
2. Staff working in SUMWIC MACHINERY CO., LTD are all well-trained.
3. Our operational philosophy: dedication, gratitude, cooperation. This means that we regard talents, customers, team spirit as important for the development of our company. Get info! We strive to prevent and reduce environmental pollution by using appropriate technologies in our products and their design and manufacturing process. In our way of working we change our behavior and implement, from complex to simple, activities to reduce our environmental impact and improve our social engagement. SUMWIC Machinery can make a welcome contribution to customers' business growth.

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Online core winding machine transformer manufacturer for DG Transformer

❈ Main Features

Wound Core Winding Machine

❈ Machine Introduction: