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online core winding machine winders supplier for factory

Online core winding machine winders supplier for factory

Product Name
Toroidal Core Winder
Brand Name
Place of Origin
Minimum Order Quantity
1 Set
Payment Terms
T/T or L/C
Packing Details
Standard Wooden Packing
10.5 CBM
Gross Weight
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Product Information of online core winding machine winders supplier for factory
Product Comparison
toroidal core winding machine has the following advantages: well-chosen materials, reasonable design, stable performance, excellent quality, and affordable price. Such a product is up to the market demand.Compared with other products in the same industry, SUMWIC MACHINERY's toroidal core winding machine has the following characteristics.
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Company Advantages
1. The new type of SUMWIC Machinery Core winder designed by our experts is very attractive and practical.
2. core winding machine meets the future trends of diversified raw material, ecological processing and functional products.
3. The product helps SUMWIC Machinery create huge profit value for customers.

❈ Main  Features

RC200-80 Toroidal Core Winder

  • 1)  Automatic feeding, clamping and hooking, winding, cutting and punching, welding and receiving the core with high speed and efficiency.

  • 2)  PLC system and HMI touch screen to control servo motors, moving parts and pneumatic components .

  • 3)  Continuous feeding, adjustable tension, accurate counting, closed-loop monitoring, automatic alarm.

  • 4)  Automatic laser welding with perfect welding spot, and pick up cores by machine hand.

  • 5)  Equipped with lifting platform, leveling unit, deburring unit, tungsten alloy cutting mould and heat exchanger.

  • 6)  Winding Core: ID=Φ40-180mm, OD Max=Φ200mm,Height=20-80mm.

  • 7) Equipped with laser welder, 1 set welder can match upto 1 or 2 or 3 or 4 sets core winders.

❈ Machine  Introduction

online core winding machine winders supplier for factory-1
Toroidal Core Winder

The automatic core winder for the manufacture of toroidal core made from grain oriented steel or non-oriented steel for small transformers, transmitters, instrument and voltage transformers, chokes and variable voltage transformers. The machine with the highest quality components and materials, and through the application of an advanced design, very significant economies are provided in low running costs, high speed operation and low maintenance.

The machine is equipped with the latest PLC system and HMI touch screen to control the decoiler, winding machine and laser welder. The decoiler feeds the materials to winding machine, the material through the leveling unit, deburring unit, pinch roller unit, then machine hand clamp the sheet and hook it on the mandrel, then the servo motor drive the mandrel to wind sheet into toroidal core, the laser system welds the end layer with perfect welding spot, at last, the mechanical arm pick up the cores automatically.

online core winding machine winders supplier for factory-2
Laser Welder
The laser welding machine make use of the laser sources to heat and spot weld the electrical sheet, and the nominal power up to 200 watts at fundamental model beam quality. The Laser transferred by 5 meters or 10 meters fiber cable which expand working area of machine, and the weld penetration can be 0.1-1.5mm, more firm welding effect than traditional TIG welder, besides, the supply of energy can be well monitored, regulated and maintained or precisely controlled.

online core winding machine winders supplier for factory-3

The decoiler is made of high quality steel, match the motor from overseas with small noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the core winder, besides, it can do the positive and negative turn, and the electrical sheet could be back under the negative turn function. The decoiler with expanded function to suitable for the different size sheet coil, and the feeding speed up to 200m/min, the max load is about 100KG.  

online core winding machine winders supplier for factory-4
PLC system and HIM touch screen

Adopt high performance Panasonic FPΣ Series control system, which be able to generate accurate output pulse, and make the instruction cycle more faster and stable.

The program is designed to integrate sophisticated function to greatly reduce the time used by operator for data input. Besides, the self protecting program for all actions performed by the machine to avoid the damage.

online core winding machine winders supplier for factory-5

HMI Touch Screen

The entire core making process is being monitored by the encoder, includes feeding, clamping, hooking, winding, winding, cutting, welding and pushing. The movement of the sheets can also be tracked. With the help of welding monitoring technology, the product quality is greatly enhanced to reduce failure and waste.

Using 10 inch Taiwan WEINVIEW HIM touch screen,equipped with the Cortex A8 600MHz CPU, and with clear and user friendly software.

online core winding machine winders supplier for factory-6
Panasonic Servo Motor and Reducer

RC-Series core winder equipped with five sets Panasonic servo motors to realize the following actions:

First servo motor: it is for the move of moulds, which connect to the ball screw and drive the moulds of cutting and punching front and back on the linear guideway.

Second servo motor: it is for the cutting and hole punch, which connect to the reducer and punching unit, to cut and punch the less than 0.35mm silicon sheet under 2T pressure.

online core winding machine winders supplier for factory-7

Third servo motor: it is for the winding, which connect to precision reducer, then drive the mandrel to wind the silicon sheet under powerful torque, and with the high positional accuracy.

Fourth servo motor: it is for pushing, which connect to the ball screw and drive the metal plate to close to the core and push the core out.

Fifth servo motor: it is for clamping, which connect to the ball screw and drive the machine hand to clamp the silicon sheet and feed it to the hook on the mandrel.

Equipped with SESAME special reducer from Taiwan, which has high efficiency, lower back lash, and lower noise.

online core winding machine winders supplier for factory-8
Motion components

Ballscrews consist of a screw spindle and a nut integrated with rolling elements that cycle through a return mechanism. Ballscrews convert rotary motion into linear motion, and are most commonly used in industrial machinery and precision machines.

Hiwin precision ballscrews are made through a grinding process of the screw spindle. Precision ground ballscrews provide high positioning accuracy and repeatability, smooth movement and long service life.

online core winding machine winders supplier for factory-9
Linear guideways provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.

online core winding machine winders supplier for factory-10
Pneumatic components
Equipped with the SMC pneumatic components from Japan, and SMC products are designed for precision performance and reliability. It includes all air cylinders, air tube, air connector, solenoid valve, magnetic sensor, precision regulator, exhaust cleaner and filter, etc.

online core winding machine winders supplier for factory-11

Cutting and Punching moulds- It is made of the tungsten alloy to greatly enhance the durability and cutting quality. In addition, the assembly and disassembly of cutting and punching mould can be done without any tools, which will easily replace the moulds.

online core winding machine winders supplier for factory-12
Mandrel moulds- It is installed on the winding spindle, and the hook pin on the mandrel moulds to hook the silicon sheet. Professional design of mandrel moulds allow the winder to produce toroidal cores efficiently and precisely.

online core winding machine winders supplier for factory-13
Machine hand

Clamping machine hand: Some of sheets are not smooth or too narrow so that difficult hooking on the mould cause the feeding failure. Therefore the clamping and feeding hand is designed to increase the hooking opportunity.

Receiving machine hand: When the silicon core is completed,the machine hand will receive the core and take it on the chute or conveyor, which avoid the damage or out of shape by the impact.

online core winding machine winders supplier for factory-14
Heat exchanger
In order to reduce the temperature of the control cabinet, we added the industrial heat exchanger for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.

Company Features
1. SUMWIC MACHINERY CO., LTD is the largest of China's domestic assembly facilities in core winding machine field.
2. SUMWIC MACHINERY CO., LTD owns a professional team of technicians to keep improving our transformer core winding machine.
3. We pursue continuous improvement to stay abreast in the ever-changing market. We constantly invest in R& D, continue to set higher standards and expectation for ourselves and work hard to achieve more significant milestones. Check now! We provide all kinds of excellent Core winder, which can meet the needs of almost all users. Check now! Sustainability is what we strive for our long-term success. We are exploring new ways to increase energy efficiency and reduce waste in our daily production processes.
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