online transformer core design making adjustable for industry

Product Information of online transformer core design making adjustable for industry

Product Details

In the production, SUMWIC MACHINERY believes that detail determines result and quality creates brand. This is the reason that we strive for excellence in every product detail.Under the guidance of market, SUMWIC MACHINERY constantly strives for innovation. toroidal core winding machine has reliable quality, stable performance, good design, and great practicality.

Product Comparison

SUMWIC MACHINERY has professional production workshops and great production technology. cut to length line we produce, in line with the national quality inspection standards, has reasonable structure, stable performance, good safety, and high reliability. It is also available in a wide range of types and specifications. Customers' diverse needs can be fully fulfilled.Compared with products in the same category, cut to length line has the following advantages.

Company Advantages
1. Strict production standard: the production of SUMWIC Machinery transformer core design follows strict production standards that comply with the international ones and meet the requirements of customers.
2. Adopting the latest technology guarantees the great performance of distribution transformer winding machine .
3. transformer core design not only has the characteristics of distribution transformer winding machine , but also has significant economic benefits and a good application prospect.
4. With so many advantages, the product has a vast application prospect.
5. This product is able to meet the needs of its customers to the greatest extent and is now widely used in the market.

❈ Main Features

Wound Core Winding Machine

1) Automatic feeding, guiding, wrapping, winding and cutting.
2) Germany Siemens control system and HMI with high arithmetic speed and powerful functions.
3) Produce both distributed gap core and toroidal core.
4) With vertical 2-9 steps, 1-3 pieces per step.
5) The gas size and feed speed can be adjustable on the HMI.
6) The less labour and less errors by auto wrapping technology.
7) Equipped with tungsten steel cutting units to improve the durability.
8) SMC (Japan) pneumatic components, other electrical components from Europe and Japan.
9) Germany Siemens servo motor , imported servo reducer, linear guideway and bearings.
10) Winding core: OD(Max)=Ø800mm , Height=40-250mm.

❈ Machine Introduction:

online transformer core design making adjustable for industry-1

Wound Core Winding Machine

The RCW800-250 Wound Core Winding Machine is designed and built for the production of toroidal core, toroidal wound core with gap or step-lap, it equipped with the latest computer system and servo drive to control the feed, the cut and winding mechanisms, and it can process the strip up to 250 mm, Max core OD up to 800mm.

For Distribution Transformers provides a highly flexible, accurate and reliable production system with all the inherent advantages of wound core technology, such as very low core loss, fast assembly and high output relative to capital investment.

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Decoiler

The decoiler is made of high quality steel, match the motor from overseas with small noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the core winder, besides, it can do the positive and negative turn, and the electrical sheet could be back under the negative turn function. The decoiler with expanded function to suitable for the different size sheet coil.

online transformer core design making adjustable for industry-3

PLC and HMI

Equipped with high performance Germany Siemens control system, which be able to generate accurate output pulse, and make the instruction cycle more faster and stable. The program is designed to integrate sophisticated function to greatly reduce the time used by operator for data input. Besides, the self protecting program for all actions performed by the machine to avoid the damage.

Using 12 inch Germany Siemens HIM touch screen, and with clear and user friendly software, which boost the data processing and image display.

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Siemens Servo Motor

RCW-series Wound Core Winding Machine equipped with three sets Siemens servo motors to realize the following actions:

First servo motor: it is for the feeding roller unit, which connect to the reducer and roller, to accurately feed the materials to different position for processing.

Second servo motor: it is for the cutting, which connect to precision reducer, then drive the tungsten carbide cutter to cut materials.

Third servo motor: it is for winding, the belt drive the main shaft, the torque is strong and the positional accuracy is high

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Motion Components

Linear guideways: provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.

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Tungsten Carbide Tools

The cutting tools is made of the tungsten carbide material with good abrasive resistance, besides, it has good resistance to elevated temperature which improved the cutting speed. The tungsten carbide cutter edge is more sharpper then other cutter, so the sheet is more orderly.

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Heat Exchanger

In order to reduce the temperature of the control cabinet, we added the industrial heat exchanger for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.

Company Features
1. Processed by high quality materials, our exquisite transformer core design owns different design styles with high quality.
2. We have boasted a design and development team. Depending on their years of expertise, they have a passion for helping our clients solve their most complex product development and design challenges.
3. Continued improvement of wound core transformer will continue. Get more info! To fulfill our social responsibility, we always adhere to the principle of fair trade. We invariably refuse any vicious market competition, such as biding up the price or monopolizing. The absolute goal of our environmental work is that our industrial processes should have the lowest possible impact on the environment. Our strategy is to stay one step ahead of official requirements by implementing an active environmental management system and to continuously improve our environmental standard. Get more info!

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Online transformer core design making adjustable for industry

❈ Main Features

Wound Core Winding Machine

❈ Machine Introduction: