online transformer winding machine transformer adjustable for DG Transformer

Product Information of online transformer winding machine transformer adjustable for DG Transformer

Product Details

SUMWIC MACHINERY pursues excellent quality and strives for perfection in every detail during the production.SUMWIC MACHINERY is certified by various qualifications. We have advanced production technology and great production capability. cut to length line has many advantages such as reasonable structure, excellent performance, good quality, and affordable price.

Application Scope

SUMWIC MACHINERY's toroidal core winding machine is widely used in the Manufacturing Machinery Other Machinery & Industry Equipment industry.SUMWIC MACHINERY provides comprehensive and reasonable solutions based on customer's specific situations and needs.

Company Advantages
1. Advanced computer-aided technologies are applied in SUMWIC Machinery transformer winding machine design. Its phototype is created using CAD and CAM technologies by the designers.
2. The product is highly wear-resistant. Its abrasion-resistant coating can provide a thin layer of lubrication to prevent parts to wear out.
3. For manufacturers, this product brings immeasurable economic benefits because it helps to increase output rates and reduce labor costs.
4. The product is easy for people to install. It comes with a complete detailed operation guide including user instructions, maintenance, and installation procedures.

❈ Main Features

Wound Core Winding Machine

1) Automatic feeding, guiding, wrapping, winding and cutting.
2) Germany Siemens control system and HMI with high arithmetic speed and powerful functions.
3) Produce both distributed gap core and toroidal core.
4) With vertical 2-9 steps, 1-3 pieces per step.
5) The gas size and feed speed can be adjustable on the HMI.
6) The less labour and less errors by auto wrapping technology.
7) Equipped with tungsten steel cutting units to improve the durability.
8) SMC (Japan) pneumatic components, other electrical components from Europe and Japan.
9) Germany Siemens servo motor , imported servo reducer, linear guideway and bearings.
10) Winding core: OD(Max)=Ø800mm , Height=40-250mm.

❈ Machine Introduction:

online transformer winding machine transformer adjustable for DG Transformer-1

Wound Core Winding Machine

The RCW800-250 Wound Core Winding Machine is designed and built for the production of toroidal core, toroidal wound core with gap or step-lap, it equipped with the latest computer system and servo drive to control the feed, the cut and winding mechanisms, and it can process the strip up to 250 mm, Max core OD up to 800mm.

For Distribution Transformers provides a highly flexible, accurate and reliable production system with all the inherent advantages of wound core technology, such as very low core loss, fast assembly and high output relative to capital investment.

online transformer winding machine transformer adjustable for DG Transformer-2

Decoiler

The decoiler is made of high quality steel, match the motor from overseas with small noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the core winder, besides, it can do the positive and negative turn, and the electrical sheet could be back under the negative turn function. The decoiler with expanded function to suitable for the different size sheet coil.

online transformer winding machine transformer adjustable for DG Transformer-3

PLC and HMI

Equipped with high performance Germany Siemens control system, which be able to generate accurate output pulse, and make the instruction cycle more faster and stable. The program is designed to integrate sophisticated function to greatly reduce the time used by operator for data input. Besides, the self protecting program for all actions performed by the machine to avoid the damage.

Using 12 inch Germany Siemens HIM touch screen, and with clear and user friendly software, which boost the data processing and image display.

online transformer winding machine transformer adjustable for DG Transformer-4

Siemens Servo Motor

RCW-series Wound Core Winding Machine equipped with three sets Siemens servo motors to realize the following actions:

First servo motor: it is for the feeding roller unit, which connect to the reducer and roller, to accurately feed the materials to different position for processing.

Second servo motor: it is for the cutting, which connect to precision reducer, then drive the tungsten carbide cutter to cut materials.

Third servo motor: it is for winding, the belt drive the main shaft, the torque is strong and the positional accuracy is high

online transformer winding machine transformer adjustable for DG Transformer-5

Motion Components

Linear guideways: provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.

online transformer winding machine transformer adjustable for DG Transformer-6

Tungsten Carbide Tools

The cutting tools is made of the tungsten carbide material with good abrasive resistance, besides, it has good resistance to elevated temperature which improved the cutting speed. The tungsten carbide cutter edge is more sharpper then other cutter, so the sheet is more orderly.

online transformer winding machine transformer adjustable for DG Transformer-7

Heat Exchanger

In order to reduce the temperature of the control cabinet, we added the industrial heat exchanger for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.

Company Features
1. SUMWIC MACHINERY CO., LTD is now the world's leading manufacturer of transformer winding machine .
2. wound core transformer is processed by experienced technicians of SUMWIC Machinery.
3. Based on the idea of core winding machine , SUMWIC Machinery has always been standing at the strategic height to push forward implementation of the plans. Contact us! SUMWIC Machinery believes that by the aspiration of transformer core design , we can maintain effective growth in the long term. Contact us! SUMWIC MACHINERY CO., LTD has always followed our enterprise spirit of wound core machine . Contact us!

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Online transformer winding machine transformer adjustable for DG Transformer

❈ Main Features

Wound Core Winding Machine

❈ Machine Introduction: