automatic transformer core design wound supplier for factory

❈ Main Features

Wound Core Winding Machine

1) Automatic feeding, guiding, wrapping, winding and cutting.
2) Germany Siemens control system and HMI with high arithmetic speed and powerful functions.
3) Produce both distributed gap core and toroidal core.
4) With vertical 2-9 steps, 1-3 pieces per step.
5) The gas size and feed speed can be adjustable on the HMI.
6) The less labour and less errors by auto wrapping technology.
7) Equipped with tungsten steel cutting units to improve the durability.
8) SMC (Japan) pneumatic components, other electrical components from Europe and Japan.
9) Germany Siemens servo motor , imported servo reducer, linear guideway and bearings.
10) Winding core: OD(Max)=Ø1400mm , Height=100-400mm.

❈ Machine Introduction:

SUMWIC Machinery automatic transformer core design supplier for factory-1

Wound Core Winding Machine

The RCW1400-400 Wound Core Winding Machine is designed and built for the production of toroidal core, toroidal wound core with gap or step-lap, it equipped with the latest computer system and servo drive to control the feed, the cut and winding mechanisms, and it can process the strip up to 400 mm, Max core OD up to 1400mm.

For Distribution Transformers provides a highly flexible, accurate and reliable production system with all the inherent advantages of wound core technology, such as very low core loss, fast assembly and high output relative to capital investment.

SUMWIC Machinery automatic transformer core design supplier for factory-2

Decoiler

The decoiler is made of high quality steel, match the motor from overseas with small noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the core winder, besides, it can do the positive and negative turn, and the electrical sheet could be back under the negative turn function. The decoiler with expanded function to suitable for the different size sheet coil.

SUMWIC Machinery automatic transformer core design supplier for factory-3

PLC and HMI

Equipped with high performance Germany Siemens control system, which be able to generate accurate output pulse, and make the instruction cycle more faster and stable. The program is designed to integrate sophisticated function to greatly reduce the time used by operator for data input. Besides, the self protecting program for all actions performed by the machine to avoid the damage.

Using 12 inch Germany Siemens HIM touch screen, and with clear and user friendly software, which boost the data processing and image display.

SUMWIC Machinery automatic transformer core design supplier for factory-4

Siemens Servo Motor

RCW-series Wound Core Winding Machine equipped with three sets Siemens servo motors to realize the following actions:

First servo motor: it is for the feeding roller unit, which connect to the reducer and roller, to accurately feed the materials to different position for processing.

Second servo motor: it is for the cutting, which connect to precision reducer, then drive the tungsten carbide cutter to cut materials.

Third servo motor: it is for winding, the belt drive the main shaft, the torque is strong and the positional accuracy is high.

SUMWIC Machinery automatic transformer core design supplier for factory-5

Motion Components

Linear guideways: provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.

SUMWIC Machinery automatic transformer core design supplier for factory-6

Tungsten Carbide Tools

The cutting tools is made of the tungsten carbide material with good abrasive resistance, besides, it has good resistance to elevated temperature which improved the cutting speed. The tungsten carbide cutter edge is more sharpper then other cutter, so the sheet is more orderly.

SUMWIC Machinery automatic transformer core design supplier for factory-7

Heat Exchanger

In order to reduce the temperature of the control cabinet, we added the industrial heat exchanger for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.

Company Features
1. SUMWIC MACHINERY CO., LTD is transformer core design a global supplier and manufacturer with high quality.
2. SUMWIC MACHINERY CO., LTD has always been adopting the most advanced technology for core winding machine .
3. To build a faith brand, we uphold integrity, innovation, and quality as our operating principles. We aim to offer perfect quality services to support our growth. Under the backdrop of fierce market competition, we stick to the principle of refusing any vicious business activities. We believe we will build a harmonious business environment and create a bright future together.

❈ Technical parameters

A) Wound Core Winding Machine

Model	RCW800-250	RCW1400-400
Material Width	40~250 mm	100~400 mm
Mandrel Diameter	Φ120-750 mm	Φ150-1350 mm
Max. Core OD	Φ800 mm	Φ1400 mm
Material Thickness	0.18 ~ 0.50 mm	0.18 ~ 0.50 mm
Speed	0-80m/min	0-80m/min
Accuracy	<0.5mm	<0.5mm
Servo Motor	3	3
Decoiler	1	1
Voltage	380VAC, 50/60Hz or Optional	380VAC, 50/60Hz or Optional
Capacity	10 KW	15KW
Power Consumption	2 KWH	3 KWH
Language	Chinese/English	Chinese/English
Size (LxWxH)	2500 x 1200 x1700 mm	3600 x 1400 x1800 mm
Weight	1950 kg	2580 kg

B)Decoiler

Model	RCW1400-400
Max. Material OD	1200mm
Expand Range ID	450-508mm(Standard)
Max. Loading	1000kg
Max. Feeding Speed	80m/min
Machine Size (LxWxH)	1700x800x1350mm
Package Size (LxWxH)	2000x1100x1750mm
Weight	950KG

❈ Product Show

❈ Video Introduction

r******z

transformer core winding Carefully designed by professional designers, the design is scientific and reasonable, and selected high-quality raw materials are processed with advanced technology to make it of excellent quality and more durable.

i******e

SUMWIC MACHINERY CO., LTD After years of careful management, a set of scientific and rigorous production process has been established, and the quality is strictly controlled in all aspects of product design, production, quality inspection, and delivery. The core winding machine produced is fine in workmanship and high in quality , Strong practicability.

p******g

transformer core winding has modern production equipment and experienced production personnel, and also has a strict quality management system. In each production link of transformer core winding, there are professionals to carry out testing and inspection, which provides the excellent quality of transformer core winding. solid foundation.

j******e

For many years, the company has always adhered to the production concept of "real materials, exquisite workmanship", and strictly controls the quality of every important production link from the selection of raw materials to the delivery of finished products to ensure that the transformer core design produced are all qualified products that meet national standards. .

i******h

SUMWIC MACHINERY CO., LTD Introducing and learning foreign advanced technology and experience, combined with the company's own situation, developed a set of quality management system of its own, not only that, we also have multiple assembly lines for simultaneous production to ensure core winding machine high quality At the same time, the output is also high.

n******v

A hypoallergenic product of this kind is a masterpiece, The durable bottom and precise stitching brings it a long service life. It looks fantastic on a lot of different car models

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SUMWIC Machinery automatic transformer core design supplier for factory

❈ Main Features

Wound Core Winding Machine

❈ Machine Introduction:

❈ Technical parameters

A) Wound Core Winding Machine

B)Decoiler

❈ Product Show

❈ Video Introduction