online transformer winding machine dg supplier for industry

❈ Main Features

Wound Core Winding Machine

1) Automatic feeding, guiding, wrapping, winding and cutting.
2) Germany Siemens control system and HMI with high arithmetic speed and powerful functions.
3) Produce both distributed gap core and toroidal core.
4) With vertical 2-9 steps, 1-3 pieces per step.
5) The gas size and feed speed can be adjustable on the HMI.
6) The less labour and less errors by auto wrapping technology.
7) Equipped with tungsten steel cutting units to improve the durability.
8) SMC (Japan) pneumatic components, other electrical components from Europe and Japan.
9) Germany Siemens servo motor , imported servo reducer, linear guideway and bearings.
10) Winding core: OD(Max)=Ø800mm , Height=40-250mm.

❈ Machine Introduction:

SUMWIC Machinery dg transformer winding machine supplier for industry-1

Wound Core Winding Machine

The RCW800-250 Wound Core Winding Machine is designed and built for the production of toroidal core, toroidal wound core with gap or step-lap, it equipped with the latest computer system and servo drive to control the feed, the cut and winding mechanisms, and it can process the strip up to 250 mm, Max core OD up to 800mm.

For Distribution Transformers provides a highly flexible, accurate and reliable production system with all the inherent advantages of wound core technology, such as very low core loss, fast assembly and high output relative to capital investment.

SUMWIC Machinery dg transformer winding machine supplier for industry-2

Decoiler

The decoiler is made of high quality steel, match the motor from overseas with small noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the core winder, besides, it can do the positive and negative turn, and the electrical sheet could be back under the negative turn function. The decoiler with expanded function to suitable for the different size sheet coil.

SUMWIC Machinery dg transformer winding machine supplier for industry-3

PLC and HMI

Equipped with high performance Germany Siemens control system, which be able to generate accurate output pulse, and make the instruction cycle more faster and stable. The program is designed to integrate sophisticated function to greatly reduce the time used by operator for data input. Besides, the self protecting program for all actions performed by the machine to avoid the damage.

Using 12 inch Germany Siemens HIM touch screen, and with clear and user friendly software, which boost the data processing and image display.

SUMWIC Machinery dg transformer winding machine supplier for industry-4

Siemens Servo Motor

RCW-series Wound Core Winding Machine equipped with three sets Siemens servo motors to realize the following actions:

First servo motor: it is for the feeding roller unit, which connect to the reducer and roller, to accurately feed the materials to different position for processing.

Second servo motor: it is for the cutting, which connect to precision reducer, then drive the tungsten carbide cutter to cut materials.

Third servo motor: it is for winding, the belt drive the main shaft, the torque is strong and the positional accuracy is high

SUMWIC Machinery dg transformer winding machine supplier for industry-5

Motion Components

Linear guideways: provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.

SUMWIC Machinery dg transformer winding machine supplier for industry-6

Tungsten Carbide Tools

The cutting tools is made of the tungsten carbide material with good abrasive resistance, besides, it has good resistance to elevated temperature which improved the cutting speed. The tungsten carbide cutter edge is more sharpper then other cutter, so the sheet is more orderly.

SUMWIC Machinery dg transformer winding machine supplier for industry-7

Heat Exchanger

In order to reduce the temperature of the control cabinet, we added the industrial heat exchanger for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.

Company Features
1. SUMWIC MACHINERY CO., LTD is an enterprise that integrates R&D, industry, and trade. We have been engaged in offering quality distribution transformer winding machine for many years. We put great emphasis on technology of transformer winding machine .
2. All our technical staff are rich in experience for transformer core design .
3. We have excellent manufacturing and innovation capabilities guaranteed by international advanced core winding machine equipment. SUMWIC Machinery is committed to becoming a leader in the wound core transformer industry. Please contact.

❈ Technical parameters

A) Wound Core Winding Machine

Model	RCW800-250	RCW1400-400
Material Width	40~250 mm	100~400 mm
Mandrel Diameter	Φ120-750 mm	Φ150-1350 mm
Max. Core OD	Φ800 mm	Φ1400 mm
Material Thickness	0.18 ~ 0.50 mm	0.18 ~ 0.50 mm
Speed	0-80m/min	0-80m/min
Accuracy	<0.5mm	<0.5mm
Servo Motor	3	3
Decoiler	1	1
Voltage	380VAC, 50/60Hz or Optional	380VAC, 50/60Hz or Optional
Capacity	10 KW	15KW
Power Consumption	2 KWH	3 KWH
Language	Chinese/English	Chinese/English
Size (LxWxH)	2500 x 1200 x1700 mm	3600 x 1400 x1800 mm
Weight	1950 kg	2580 kg

B)Decoiler

Model	RCW800-250
Max. Material OD	1200mm
Expand Range ID	450-508mm(Standard)
Max. Loading	1000kg
Max. Feeding Speed	80m/min
Machine Size (LxWxH)	1700x800x1350mm
Package Size (LxWxH)	2000x1100x1750mm
Weight	950KG

❈ Product Show

❈ Video Introduction

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SUMWIC Machinery distribution transformer winding machine is carefully checked in the overall application system, making sure it can meet all requirements of the storage battery industry.

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Throughout the manufacturing process of SUMWIC Machinery distribution transformer winding machine, tight tolerances and strict process controls are essential to ensure that there is no contamination, physical damage on the electrodes.

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The quality control procedures of SUMWIC Machinery [拓展关键词 starts from the receipt of raw material, over the precursor chemicals, up to the final cathode active material.

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The raw materials of SUMWIC Machinery transformer winding machine are sourced by our procurement team who works to bring battery minerals and metals to the market from new sources in a more cost-effective, socially responsible and sustainable way.

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The electrode materials of SUMWIC Machinery transformer winding machine must be coated on to the electrode current collector foils, usually aluminum and/or copper to form a conductive mass with a precisely controlled thickness.

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The product is totally examined in line with industry standards to ensure its quality.

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SUMWIC Machinery dg transformer winding machine supplier for industry

❈ Main Features

Wound Core Winding Machine

❈ Machine Introduction:

❈ Technical parameters

A) Wound Core Winding Machine

B)Decoiler

❈ Product Show

❈ Video Introduction