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SUMWIC Machinery durable transformer core design series for industry

SUMWIC Machinery durable transformer core design series for industry

Product Name
Wound Core Winding Machine
Model
RCW1400-400
Brand Name
SUMWIC
Certificate
CE
Place of Origin
China
Minimum Order Quantity
1 Set
Price
Negotiation
Payment Terms
T/T or L/C
Packing Details
Standard Package
Measurement
30CBM
Gross Weight
4650KG
Price
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Quantity Needed:
Pieces
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Enterprise Strength
  • SUMWIC MACHINERY always puts customers first and treat each customer sincerely. Besides, we strive to meet the requirements of customers and solve their problems duly.
Product Comparison
Closely following the market trend, SUMWIC MACHINERY uses advanced production equipment and manufacturing technology to produce toroidal core winding machine. The product receives favors from the majority of customers for the high quality and favorable price.SUMWIC MACHINERY's toroidal core winding machine is produced in strict accordance with standards. We make ensure that the products have more advantages over similar products in the following aspects.
Company Advantages
1. The appealing design of SUMWIC Machinery wound core machine allows customers to enjoy the aesthetics.
2. With the wound core machine ,it's unnecessary for you to worry about quality problem.
3. Our launched transformer core design are of high quality and wound core machine .
4. The use of this product helps the producer in many ways which tend to increase his or her production and income.

❈ Main  Features


Wound Core Winding Machine

  • 1)  Automatic feeding, guiding, wrapping, winding and cutting.

  • 2)  Germany Siemens control system and HMI with high arithmetic speed and powerful functions.

  • 3) Produce both distributed gap core and toroidal core.

  • 4) With vertical 2-9 steps, 1-3 pieces per step.

  • 5) The gas size and feed speed can be adjustable on the HMI.

  • 6) The less labour and less errors by auto wrapping technology.

  • 7) Equipped with tungsten steel cutting units to improve the durability.

  • 8) SMC (Japan) pneumatic components, other electrical components from Europe and Japan.

  • 9)  Germany Siemens servo motor , imported servo reducer, linear guideway and bearings.

  • 10)  Winding core: OD(Max)=Ø1400mm , Height=100-400mm.

❈ Machine Introduction:




SUMWIC Machinery durable transformer core design series for industry-1
Wound Core Winding Machine

The RCW1400-400 Wound Core Winding Machine is designed and built for the production of toroidal core, toroidal wound core with gap or step-lap, it equipped with the latest computer system and servo drive to control the feed, the cut and winding mechanisms, and it can process the strip up to 400 mm, Max core OD up to 1400mm.


For Distribution Transformers provides a highly flexible, accurate and reliable production system with all the inherent advantages of wound core technology, such as very low core loss, fast assembly and high output relative to capital investment.



SUMWIC Machinery durable transformer core design series for industry-2
Decoiler
The decoiler is made of high quality steel, match the motor from overseas with small noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the core winder, besides, it can do the positive and negative turn, and the electrical sheet could be back under the negative turn function. The decoiler with expanded function to suitable for the different size sheet coil.



SUMWIC Machinery durable transformer core design series for industry-3
PLC and HMI

Equipped with high performance Germany Siemens control system, which be able to generate accurate output pulse, and make the instruction cycle more faster and stable. The program is designed to integrate sophisticated function to greatly reduce the time used by operator for data input. Besides, the self protecting program for all actions performed by the machine to avoid the damage.


Using 12 inch Germany Siemens HIM touch screen, and with clear and user friendly software, which boost the data processing and image display.



SUMWIC Machinery durable transformer core design series for industry-4
Siemens Servo Motor

RCW-series Wound Core Winding Machine equipped with three sets Siemens servo motors to realize the following actions: 


First servo motor: it is for the feeding roller unit, which connect to the reducer and roller, to accurately feed the materials to different position for processing.

Second servo motor: it is for the cutting, which connect to precision reducer, then drive the tungsten carbide cutter to cut materials.

Third servo motor: it is for winding, the belt drive the main shaft, the torque is strong and the positional accuracy is high.



SUMWIC Machinery durable transformer core design series for industry-5
Motion Components

Linear guideways: provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.


SUMWIC Machinery durable transformer core design series for industry-6
Tungsten Carbide Tools

The cutting tools is made of the tungsten carbide material with good abrasive resistance, besides, it has good resistance to elevated temperature which improved the cutting speed. The tungsten carbide cutter edge is more sharpper then other cutter, so the sheet is more orderly. 


SUMWIC Machinery durable transformer core design series for industry-7
Heat Exchanger
In order to reduce the temperature of the control cabinet, we added the industrial heat exchanger for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.



Company Features
1. SUMWIC MACHINERY CO., LTD is widely famous in producing exquisite transformer core design .
2. SUMWIC Machinery has successfully developed the technology for the production of transformer winding machine .
3. The goal of the company is to develop a strong key customers base in the coming years. By doing this, we hope to become a key player in this industry. Please contact. Over many years of development, our company adheres to the principle of good faith. We conduct business trade in accordance with fair and refuse any vicious business competition. We concern local development condition. People can see our efforts in helping the communities from various aspects. We recruit local employees, source local resources, and encourage our suppliers to support the local businesses. Please contact. The company’s focus is to make our customers the highest priority with the goal of product quality and superior results. Any requirements or improvements in the products are treated seriously by our production team.

❈ Technical parameters

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A) Wound Core Winding Machine


Model

RCW800-250

RCW1400-400

Material Width

40~250 mm

100~400 mm

Mandrel Diameter

Φ120-750 mm

Φ150-1350 mm

Max. Core OD

Φ800 mm

Φ1400 mm

Material Thickness

0.18 ~ 0.50 mm

0.18 ~ 0.50 mm

Speed

0-80m/min

0-80m/min

Accuracy

            <0.5mm

<0.5mm

Servo Motor

3

3

Decoiler

1

1

Voltage

380VAC, 50/60Hz or Optional

380VAC, 50/60Hz or Optional

Capacity

10 KW

15KW

Power Consumption

2 KWH

3 KWH

Language

Chinese/English

Chinese/English

Size (LxWxH)

2500 x 1200 x1700 mm

3600 x 1400 x1800 mm

Weight

1950 kg

2580 kg



B)Decoiler


Model

RCW1400-400

Max. Material OD

1200mm

Expand Range ID

450-508mm(Standard)

Max. Loading

1000kg

Max. Feeding Speed

80m/min

Machine Size (LxWxH)

1700x800x1350mm

Package Size (LxWxH)

2000x1100x1750mm

Weight

950KG



❈ Product Show

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❈ Video Introduction

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Much advanced quality inspection equipment is used in SUMWIC Machinery transformer winding machine production. It is finely handled by the coordinate measuring machine (CMM), caliper, microcaliper, gauge, and pass meter. The product is designed by professional designers to be user-friendly
The design of SUMWIC Machinery transformer core design is a consequence of many combined parameters. Geometry, materials, surface area design, and air velocity are all seriously considered in enhancing the performance of the product. Its quality and accuracy are improved every year
The design of SUMWIC Machinery transformer winding machine is conducted based on the heat dissipation theory by the designers who aim to provide customers with a complete heat dissipation solution including the prototype, design, and production. It is easy to operate, with fast speed
SUMWIC Machinery transformer core design is the outcome of thermodynamics knowledge. Its whole body part especially the air circulation parts are made with special materials and circulating layout. The product is excellent in dust prevention
The mold design and the making of SUMWIC Machinery transformer core design adopt the CNC machining technique, including drilling, tapping, chamfering, milling, and other machinings. The product is well known for high accuracy and great stability
For the advantages of transformer winding machine, transformer core design are used increasing widely in the field. The product has been installed in many countries such as the US, Canada, Mexico, and Germany
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