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SUMWIC Machinery durable wound core transformer series for industry

SUMWIC Machinery durable wound core transformer series for industry

Product Name
Wound Core Winding Machine
Model
RCW1400-400
Brand Name
SUMWIC
Certificate
CE
Place of Origin
China
Minimum Order Quantity
1 Set
Price
Negotiation
Payment Terms
T/T or L/C
Packing Details
Standard Package
Measurement
30CBM
Gross Weight
4650KG
Price
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Quantity Needed:
Pieces
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Company Advantages
1. In the production process of SUMWIC Machinery wound core transformer, various sophisticated equipment is used. The product will be finely processed under the jacquard knitting, wrapping circular knitting, rib knitting, or flat knitting machines. All SUMWIC machines have low noise level
2. I was delighted that I have found this product. Its specifications are in line with my machine. - Siad one of our customers. SUMWIC winding machine can produce accurate output pulses
3. This product is not prone to oxidization. When oxygen reacts with it, it is not easy to form an oxide on the surface. SUMWIC winding machine can adjust the winding speed automatically to the most steady state
4. The product has the advantage of great colorfastness. The material used lends itself to dying and holds dyes well without losing its color. Perfect error protection and short circuit starting protection capabilities can be seen on SUMWIC machines
5. The product features flexible adjustment. The function modules can be adjusted at any time and special notes can be added. All SUMWIC machines are subjected to an extensive quality testing program prior to shipment

❈ Main  Features


Wound Core Winding Machine

  • 1)  Automatic feeding, guiding, wrapping, winding and cutting.

  • 2)  Germany Siemens control system and HMI with high arithmetic speed and powerful functions.

  • 3) Produce both distributed gap core and toroidal core.

  • 4) With vertical 2-9 steps, 1-3 pieces per step.

  • 5) The gas size and feed speed can be adjustable on the HMI.

  • 6) The less labour and less errors by auto wrapping technology.

  • 7) Equipped with tungsten steel cutting units to improve the durability.

  • 8) SMC (Japan) pneumatic components, other electrical components from Europe and Japan.

  • 9)  Germany Siemens servo motor , imported servo reducer, linear guideway and bearings.

  • 10)  Winding core: OD(Max)=Ø1400mm , Height=100-400mm.

❈ Machine Introduction:




SUMWIC Machinery durable wound core transformer series for industry-1
Wound Core Winding Machine

The RCW1400-400 Wound Core Winding Machine is designed and built for the production of toroidal core, toroidal wound core with gap or step-lap, it equipped with the latest computer system and servo drive to control the feed, the cut and winding mechanisms, and it can process the strip up to 400 mm, Max core OD up to 1400mm.


For Distribution Transformers provides a highly flexible, accurate and reliable production system with all the inherent advantages of wound core technology, such as very low core loss, fast assembly and high output relative to capital investment.



SUMWIC Machinery durable wound core transformer series for industry-2
Decoiler
The decoiler is made of high quality steel, match the motor from overseas with small noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the core winder, besides, it can do the positive and negative turn, and the electrical sheet could be back under the negative turn function. The decoiler with expanded function to suitable for the different size sheet coil.



SUMWIC Machinery durable wound core transformer series for industry-3
PLC and HMI

Equipped with high performance Germany Siemens control system, which be able to generate accurate output pulse, and make the instruction cycle more faster and stable. The program is designed to integrate sophisticated function to greatly reduce the time used by operator for data input. Besides, the self protecting program for all actions performed by the machine to avoid the damage.


Using 12 inch Germany Siemens HIM touch screen, and with clear and user friendly software, which boost the data processing and image display.



SUMWIC Machinery durable wound core transformer series for industry-4
Siemens Servo Motor

RCW-series Wound Core Winding Machine equipped with three sets Siemens servo motors to realize the following actions: 


First servo motor: it is for the feeding roller unit, which connect to the reducer and roller, to accurately feed the materials to different position for processing.

Second servo motor: it is for the cutting, which connect to precision reducer, then drive the tungsten carbide cutter to cut materials.

Third servo motor: it is for winding, the belt drive the main shaft, the torque is strong and the positional accuracy is high.



SUMWIC Machinery durable wound core transformer series for industry-5
Motion Components

Linear guideways: provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.


SUMWIC Machinery durable wound core transformer series for industry-6
Tungsten Carbide Tools

The cutting tools is made of the tungsten carbide material with good abrasive resistance, besides, it has good resistance to elevated temperature which improved the cutting speed. The tungsten carbide cutter edge is more sharpper then other cutter, so the sheet is more orderly. 


SUMWIC Machinery durable wound core transformer series for industry-7
Heat Exchanger
In order to reduce the temperature of the control cabinet, we added the industrial heat exchanger for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.



Company Features
1. SUMWIC MACHINERY CO., LTD is specialized in designing and manufacturing high-end wound core transformer.
2. Every piece of transformer core design has to go through material checking, double QC checking and etc.
3. SUMWIC MACHINERY CO., LTD persistently keeps satisfying the needs of clients core winding machine . Get info!

❈ Technical parameters

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A) Wound Core Winding Machine


Model

RCW800-250

RCW1400-400

Material Width

40~250 mm

100~400 mm

Mandrel Diameter

Φ120-750 mm

Φ150-1350 mm

Max. Core OD

Φ800 mm

Φ1400 mm

Material Thickness

0.18 ~ 0.50 mm

0.18 ~ 0.50 mm

Speed

0-80m/min

0-80m/min

Accuracy

            <0.5mm

<0.5mm

Servo Motor

3

3

Decoiler

1

1

Voltage

380VAC, 50/60Hz or Optional

380VAC, 50/60Hz or Optional

Capacity

10 KW

15KW

Power Consumption

2 KWH

3 KWH

Language

Chinese/English

Chinese/English

Size (LxWxH)

2500 x 1200 x1700 mm

3600 x 1400 x1800 mm

Weight

1950 kg

2580 kg



B)Decoiler


Model

RCW1400-400

Max. Material OD

1200mm

Expand Range ID

450-508mm(Standard)

Max. Loading

1000kg

Max. Feeding Speed

80m/min

Machine Size (LxWxH)

1700x800x1350mm

Package Size (LxWxH)

2000x1100x1750mm

Weight

950KG



❈ Product Show

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❈ Video Introduction

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ferrite core transformer winding machine It is made of high-quality PP material by integral injection molding. The structure is compact and firm, the texture is firm and thick, the quality is safe and reliable, and it is durable.
transformer core design The scale foot adopts a flexible design, and the height can be adjusted arbitrarily according to one's own needs, making weighing more accurate and storage and movement more convenient.
transformer core design The design is simple and stylish, the lines are simple and smooth, the texture is solid and thick, the shape is beautiful and generous, and every detail shows excellent quality.
SUMWIC MACHINERY CO., LTD According to the actual development needs of the enterprise, an effective cost control system has been established. Not only has a reasonable budget been formulated for each link of product production, but also insists on regular monitoring and inspection of the production status of products, and timely correction of problems found. Fundamentally control the production cost, so that the produced transformer core design has a more prominent price advantage compared with similar products.
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