germany core winding machine core supplier for factory

❈ Main Features

Wound Core Winding Machine

1) Automatic feeding, guiding, wrapping, winding and cutting.
2) Germany Siemens control system and HMI with high arithmetic speed and powerful functions.
3) Produce both distributed gap core and toroidal core.
4) With vertical 2-9 steps, 1-3 pieces per step.
5) The gas size and feed speed can be adjustable on the HMI.
6) The less labour and less errors by auto wrapping technology.
7) Equipped with tungsten steel cutting units to improve the durability.
8) SMC (Japan) pneumatic components, other electrical components from Europe and Japan.
9) Germany Siemens servo motor , imported servo reducer, linear guideway and bearings.
10) Winding core: OD(Max)=Ø800mm , Height=40-250mm.

❈ Machine Introduction:

SUMWIC Machinery germany core winding machine supplier for factory-1

Wound Core Winding Machine

The RCW800-250 Wound Core Winding Machine is designed and built for the production of toroidal core, toroidal wound core with gap or step-lap, it equipped with the latest computer system and servo drive to control the feed, the cut and winding mechanisms, and it can process the strip up to 250 mm, Max core OD up to 800mm.

For Distribution Transformers provides a highly flexible, accurate and reliable production system with all the inherent advantages of wound core technology, such as very low core loss, fast assembly and high output relative to capital investment.

SUMWIC Machinery germany core winding machine supplier for factory-2

Decoiler

The decoiler is made of high quality steel, match the motor from overseas with small noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the core winder, besides, it can do the positive and negative turn, and the electrical sheet could be back under the negative turn function. The decoiler with expanded function to suitable for the different size sheet coil.

SUMWIC Machinery germany core winding machine supplier for factory-3

PLC and HMI

Equipped with high performance Germany Siemens control system, which be able to generate accurate output pulse, and make the instruction cycle more faster and stable. The program is designed to integrate sophisticated function to greatly reduce the time used by operator for data input. Besides, the self protecting program for all actions performed by the machine to avoid the damage.

Using 12 inch Germany Siemens HIM touch screen, and with clear and user friendly software, which boost the data processing and image display.

SUMWIC Machinery germany core winding machine supplier for factory-4

Siemens Servo Motor

RCW-series Wound Core Winding Machine equipped with three sets Siemens servo motors to realize the following actions:

First servo motor: it is for the feeding roller unit, which connect to the reducer and roller, to accurately feed the materials to different position for processing.

Second servo motor: it is for the cutting, which connect to precision reducer, then drive the tungsten carbide cutter to cut materials.

Third servo motor: it is for winding, the belt drive the main shaft, the torque is strong and the positional accuracy is high

SUMWIC Machinery germany core winding machine supplier for factory-5

Motion Components

Linear guideways: provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.

SUMWIC Machinery germany core winding machine supplier for factory-6

Tungsten Carbide Tools

The cutting tools is made of the tungsten carbide material with good abrasive resistance, besides, it has good resistance to elevated temperature which improved the cutting speed. The tungsten carbide cutter edge is more sharpper then other cutter, so the sheet is more orderly.

SUMWIC Machinery germany core winding machine supplier for factory-7

Heat Exchanger

In order to reduce the temperature of the control cabinet, we added the industrial heat exchanger for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.

Company Features
1. SUMWIC MACHINERY CO., LTD is a strategy partner for several well-known domestic and foreign core winding machine companies.
2. SUMWIC MACHINERY CO., LTD is especially prominent in terms of technological and scientific capacities.
3. SUMWIC MACHINERY CO., LTD thinks in new ways to provide solutions that improve customers’ business. Get price! SUMWIC Machinery believes it will get success through the efforts of hard working staff. Get price! SUMWIC MACHINERY CO., LTD's target is to lead the development of transformer core design market. Get price! SUMWIC Machinery holds the strong belief that serving customers with the most professional staff. Get price!

❈ Technical parameters

A) Wound Core Winding Machine

Model	RCW800-250	RCW1400-400
Material Width	40~250 mm	100~400 mm
Mandrel Diameter	Φ120-750 mm	Φ150-1350 mm
Max. Core OD	Φ800 mm	Φ1400 mm
Material Thickness	0.18 ~ 0.50 mm	0.18 ~ 0.50 mm
Speed	0-80m/min	0-80m/min
Accuracy	<0.5mm	<0.5mm
Servo Motor	3	3
Decoiler	1	1
Voltage	380VAC, 50/60Hz or Optional	380VAC, 50/60Hz or Optional
Capacity	10 KW	15KW
Power Consumption	2 KWH	3 KWH
Language	Chinese/English	Chinese/English
Size (LxWxH)	2500 x 1200 x1700 mm	3600 x 1400 x1800 mm
Weight	1950 kg	2580 kg

B)Decoiler

Model	RCW800-250
Max. Material OD	1200mm
Expand Range ID	450-508mm(Standard)
Max. Loading	1000kg
Max. Feeding Speed	80m/min
Machine Size (LxWxH)	1700x800x1350mm
Package Size (LxWxH)	2000x1100x1750mm
Weight	950KG

❈ Product Show

❈ Video Introduction

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The design of SUMWIC Machinery transformer core design is meticulous. It focuses on functional features such as rainwater leakage prevention, plus the consideration of light mapping, air penetration, heat insulation, and sound insulation. The roller and thrust bearing are separable, making it easy to conduct maintenance and inspection

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SUMWIC Machinery core winding machine will be inspected and tested in a comprehensive way. Its electric components, such as resistors and conductors, wires, cables, and housing are inspected under specific machinery. It is strong in its rigidity against the radial load

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SUMWIC Machinery transformer core design has been tested according to the highest appliance standards. It has to pass the voltage compatibility testing, electromagnetic safety testing, frequency stability testing, plug safety testing, etc. The durable steel cages endow the product with the performance of ductility

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The circuit board of SUMWIC Machinery wound core machine is designed by adopting different technologies. It is carried out with the help of CAD and CAM software. It has low torque capacity when starting and running

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SUMWIC Machinery wound core machine incorporates different principles of fashion design. As only through the consistent use of all principles can a successful and eye-catching design be created. The durable steel cages endow the product with the performance of ductility

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The production of this product adopts the highest quality materials and advanced tools to determine industry principles. It can be found in many fields like the fields of navigation, construction, crane, mining, and railway

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SUMWIC Machinery germany core winding machine supplier for factory

❈ Main Features

Wound Core Winding Machine

❈ Machine Introduction:

❈ Technical parameters

A) Wound Core Winding Machine

B)Decoiler

❈ Product Show

❈ Video Introduction