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SUMWIC Machinery winding transformer winding machine factory for DG Transformer

SUMWIC Machinery winding transformer winding machine factory for DG Transformer

Product Name
Wound Core Winding Machine
Model
RCW800-250
Brand Name
SUMWIC
Certificate
CE
Place of Origin
China
Minimum Order Quantity
1 Set
Price
Negotiation
Payment Terms
T/T or L/C
Packing Details
Standard Package
Measurement
24CBM
Gross Weight
3650KG
Price
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Quantity Needed:
Pieces
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Company Advantages
1. The quality of SUMWIC Machinery wound core making machine is verified to meet the hardware toos & accessories manufacture standards and quality report is offered by the third-party authentication institution. SUMWIC machines sell good in US, UK, Canada,Korea, Poland, Taiwan, Singapore, India, etc
2. The development of the product keeps track with the current industry trends. Imported high-quality parts are adapted for SUMWIC machines
3. This product is hardly susceptible to noise pollution. It uses noise control technology, including sound insulation, sound absorption, shock absorption, and vibration isolation. All SUMWIC machines have low noise level
4. The product features an intelligent design. Any time there is a problem in the production process, it either shuts down to prevent further problems or fixes the issue internally. SUMWIC machine greatly reduces the operator time spent on data entry

❈ Main  Features


Wound Core Winding Machine

  • 1)  Automatic feeding, guiding, wrapping, winding and cutting.

  • 2) Germany Siemens control system and HMI with high arithmetic speed and powerful functions.

  • 3) Produce both distributed gap core and toroidal core.

  • 4)  With vertical 2-9 steps, 1-3 pieces per step.

  • 5)  The gas size and feed speed can be adjustable on the HMI.

  • 6)  The less labour and less errors by auto wrapping technology.

  • 7)  Equipped with tungsten steel cutting units to improve the durability.

  • 8)  SMC (Japan) pneumatic components, other electrical components from Europe and Japan.

  • 9)  Germany Siemens servo motor , imported servo reducer, linear guideway and bearings.

  • 10)  Winding core: OD(Max)=Ø800mm , Height=40-250mm.

❈ Machine Introduction:




SUMWIC Machinery winding transformer winding machine factory for DG Transformer-1
Wound Core Winding Machine

The RCW800-250 Wound Core Winding Machine is designed and built for the production of toroidal core, toroidal wound core with gap or step-lap, it equipped with the latest computer system and servo drive to control the feed, the cut and winding mechanisms, and it can process the strip up to 250 mm, Max core OD up to 800mm.


For Distribution Transformers provides a highly flexible, accurate and reliable production system with all the inherent advantages of wound core technology, such as very low core loss, fast assembly and high output relative to capital investment.



SUMWIC Machinery winding transformer winding machine factory for DG Transformer-2
Decoiler
The decoiler is made of high quality steel, match the motor from overseas with small noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the core winder, besides, it can do the positive and negative turn, and the electrical sheet could be back under the negative turn function. The decoiler with expanded function to suitable for the different size sheet coil.



SUMWIC Machinery winding transformer winding machine factory for DG Transformer-3
PLC and HMI

Equipped with high performance Germany Siemens control system, which be able to generate accurate output pulse, and make the instruction cycle more faster and stable. The program is designed to integrate sophisticated function to greatly reduce the time used by operator for data input. Besides, the self protecting program for all actions performed by the machine to avoid the damage.


Using 12 inch Germany Siemens HIM touch screen, and with clear and user friendly software, which boost the data processing and image display.



SUMWIC Machinery winding transformer winding machine factory for DG Transformer-4
Siemens Servo Motor

RCW-series Wound Core Winding Machine equipped with three sets Siemens servo motors to realize the following actions: 


First servo motor: it is for the feeding roller unit, which connect to the reducer and roller, to accurately feed the materials to different position for processing.

Second servo motor: it is for the cutting, which connect to precision reducer, then drive the tungsten carbide cutter to cut materials.

Third servo motor: it is for winding, the belt drive the main shaft, the torque is strong and the positional accuracy is high



SUMWIC Machinery winding transformer winding machine factory for DG Transformer-5
Motion Components

Linear guideways: provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.


SUMWIC Machinery winding transformer winding machine factory for DG Transformer-6
Tungsten Carbide Tools

The cutting tools is made of the tungsten carbide material with good abrasive resistance, besides, it has good resistance to elevated temperature which improved the cutting speed. The tungsten carbide cutter edge is more sharpper then other cutter, so the sheet is more orderly. 


SUMWIC Machinery winding transformer winding machine factory for DG Transformer-7
Heat Exchanger
In order to reduce the temperature of the control cabinet, we added the industrial heat exchanger for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.



Company Features
1. SUMWIC MACHINERY CO., LTD is proud of having a complete and scientific quality management system.
2. Our company adheres to the concept of environmental protection. We will offer greener products with a high eco-friendly standard that centers on low energy consumption and harmless to the environment.

❈ Technical parameters

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A) Wound Core Winding Machine


Model

RCW800-250

RCW1400-400

Material Width

40~250 mm

100~400 mm

Mandrel Diameter

Φ120-750 mm

Φ150-1350 mm

Max. Core OD

Φ800 mm

Φ1400 mm

Material Thickness

0.18 ~ 0.50 mm

0.18 ~ 0.50 mm

Speed

0-80m/min

0-80m/min

Accuracy

            <0.5mm

<0.5mm

Servo Motor

3

3

Decoiler

1

1

Voltage

380VAC, 50/60Hz or Optional

380VAC, 50/60Hz or Optional

Capacity

10 KW

15KW

Power Consumption

2 KWH

3 KWH

Language

Chinese/English

Chinese/English

Size (LxWxH)

2500 x 1200 x1700 mm

3600 x 1400 x1800 mm

Weight

1950 kg

2580 kg



B)Decoiler


Model

RCW800-250

Max. Material OD

1200mm

Expand Range ID

450-508mm(Standard)

Max. Loading

1000kg

Max. Feeding Speed

80m/min

Machine Size (LxWxH)

1700x800x1350mm

Package Size (LxWxH)

2000x1100x1750mm

Weight

950KG



❈ Product Show

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❈ Video Introduction

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SUMWIC Machinery transformer winding machine complies with general electrical safety standards, especially IEC standards. They include IEC 60364 series, IEC 61140, 60479 series and IEC 61201 series. It will be packaged in a box filled with cushioning materials
SUMWIC Machinery wound core making machine is manufactured in line with high-quality standards. It is produced with excellent anti-corrosive, anti-static, water-resistant, and dust-proof performance. The product has decorative and aesthetic features
SUMWIC Machinery wound core making machine is required to pass various tests before delivery. It has to undergo the expected tests such as current leakage, insulation resistance, water and dust protection, etc. This product is the perfect gift for friends, family, or lovers
SUMWIC Machinery transformer winding machine has been conducted a number of necessary tests. These tests include dust protection testing, water protection testing, and vibration testing under thermal and climatic stress conditions. Made by hands, it has specific details
A wide range of tests on SUMWIC Machinery wound core making machine have been performed. These tests are conducted in accordance with IEC/EN 60335 parts 1 and 2. The product has the advantage of crack resistance
The product operates reliably under harsh conditions. It is not affected by severe weather conditions such as lightning and strong storms and is not affected by high temperature and humid conditions. The product can be recognized as distinctly unique collectibles
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