online transformer winding machine winding manufacturer for industry

❈ Main Features

Wound Core Winding Machine

1) Automatic feeding, guiding, wrapping, winding and cutting.
2) Germany Siemens control system and HMI with high arithmetic speed and powerful functions.
3) Produce both distributed gap core and toroidal core.
4) With vertical 2-9 steps, 1-3 pieces per step.
5) The gas size and feed speed can be adjustable on the HMI.
6) The less labour and less errors by auto wrapping technology.
7) Equipped with tungsten steel cutting units to improve the durability.
8) SMC (Japan) pneumatic components, other electrical components from Europe and Japan.
9) Germany Siemens servo motor , imported servo reducer, linear guideway and bearings.
10) Winding core: OD(Max)=Ø1400mm , Height=100-400mm.

❈ Machine Introduction:

SUMWIC Machinery winding transformer winding machine manufacturer for industry-1

Wound Core Winding Machine

The RCW1400-400 Wound Core Winding Machine is designed and built for the production of toroidal core, toroidal wound core with gap or step-lap, it equipped with the latest computer system and servo drive to control the feed, the cut and winding mechanisms, and it can process the strip up to 400 mm, Max core OD up to 1400mm.

For Distribution Transformers provides a highly flexible, accurate and reliable production system with all the inherent advantages of wound core technology, such as very low core loss, fast assembly and high output relative to capital investment.

SUMWIC Machinery winding transformer winding machine manufacturer for industry-2

Decoiler

The decoiler is made of high quality steel, match the motor from overseas with small noise and high efficiency. The feed speed could be controlled by the Panasonic frequency converter, which best speed match with the core winder, besides, it can do the positive and negative turn, and the electrical sheet could be back under the negative turn function. The decoiler with expanded function to suitable for the different size sheet coil.

SUMWIC Machinery winding transformer winding machine manufacturer for industry-3

PLC and HMI

Equipped with high performance Germany Siemens control system, which be able to generate accurate output pulse, and make the instruction cycle more faster and stable. The program is designed to integrate sophisticated function to greatly reduce the time used by operator for data input. Besides, the self protecting program for all actions performed by the machine to avoid the damage.

Using 12 inch Germany Siemens HIM touch screen, and with clear and user friendly software, which boost the data processing and image display.

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Siemens Servo Motor

RCW-series Wound Core Winding Machine equipped with three sets Siemens servo motors to realize the following actions:

First servo motor: it is for the feeding roller unit, which connect to the reducer and roller, to accurately feed the materials to different position for processing.

Second servo motor: it is for the cutting, which connect to precision reducer, then drive the tungsten carbide cutter to cut materials.

Third servo motor: it is for winding, the belt drive the main shaft, the torque is strong and the positional accuracy is high.

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Motion Components

Linear guideways: provide a type of linear motion that utilizes re-circulating rolling elements between a profiled rail and a bearing block. The coefficient of friction on a linear guideway is only 1/50 compared to a traditional slide and are able to take loads in all directions. With these features, a linear guideway can achieve high precision and greatly enhanced moving accuracy.

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Tungsten Carbide Tools

The cutting tools is made of the tungsten carbide material with good abrasive resistance, besides, it has good resistance to elevated temperature which improved the cutting speed. The tungsten carbide cutter edge is more sharpper then other cutter, so the sheet is more orderly.

SUMWIC Machinery winding transformer winding machine manufacturer for industry-7

Heat Exchanger

In order to reduce the temperature of the control cabinet, we added the industrial heat exchanger for cooling, which could slow down the aging rate of the electrical components and makes the machine run at the best condition.

Company Features
1. SUMWIC MACHINERY CO., LTD owns professional and experienced technical team to promise normal operation of production machines.
2. We work hard on aligning production more closely to the principles of sustainability. From environmentally-friendly materials sourcing to efficient logistics, we ensure optimum use of every resource.

❈ Technical parameters

A) Wound Core Winding Machine

Model	RCW800-250	RCW1400-400
Material Width	40~250 mm	100~400 mm
Mandrel Diameter	Φ120-750 mm	Φ150-1350 mm
Max. Core OD	Φ800 mm	Φ1400 mm
Material Thickness	0.18 ~ 0.50 mm	0.18 ~ 0.50 mm
Speed	0-80m/min	0-80m/min
Accuracy	<0.5mm	<0.5mm
Servo Motor	3	3
Decoiler	1	1
Voltage	380VAC, 50/60Hz or Optional	380VAC, 50/60Hz or Optional
Capacity	10 KW	15KW
Power Consumption	2 KWH	3 KWH
Language	Chinese/English	Chinese/English
Size (LxWxH)	2500 x 1200 x1700 mm	3600 x 1400 x1800 mm
Weight	1950 kg	2580 kg

B)Decoiler

Model	RCW1400-400
Max. Material OD	1200mm
Expand Range ID	450-508mm(Standard)
Max. Loading	1000kg
Max. Feeding Speed	80m/min
Machine Size (LxWxH)	1700x800x1350mm
Package Size (LxWxH)	2000x1100x1750mm
Weight	950KG

❈ Product Show

❈ Video Introduction

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The production of SUMWIC Machinery wound core winding machine involves several stages. This includes CAD software designing, panel profile cutting process, track making process, and dimension control process. This product effectively offers visual authentication

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The circuit board of SUMWIC Machinery transformer winding machine is designed by adopting different technologies. It is carried out with the help of CAD and CAM software. It features one-time use for strong security

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The design of SUMWIC Machinery transformer winding machine is innovative and minimalist. It is created by our professional designers who have strong abilities in color matching and special shape creating. It has precise high-speed stamping accuracy

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Every single SUMWIC Machinery wound core winding machine is thought out by our design department who take time to research, test and experiment with different materials and techniques that best fit the line of work that the garment is suited for.

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The design of SUMWIC Machinery transformer winding machine has taken different aspects into consideration. It is created by our designers who consider the bathroom space, style matching, and overall aesthetic appeal. It is processed using precision die-cutting and scraping ink technology

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Statistical quality control technique has been adopted during the production to guarantee the consistent quality of the product. It is created with proprietary chemicals for superior adhesion

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SUMWIC Machinery winding transformer winding machine manufacturer for industry

❈ Main Features

Wound Core Winding Machine

❈ Machine Introduction:

❈ Technical parameters

A) Wound Core Winding Machine

B)Decoiler

❈ Product Show

❈ Video Introduction